合肥工业大学 仪器科学与光电工程学院测量理论与精密仪器安徽省重点实验室, 安徽 合肥 230009
[ "黄强先(1968-),男,山东即墨人,博士,教授,博士生导师,1998年于合肥工业大学获得博士学位,主要研究方向为微纳米三维测量技术、仪器精度理论及应用等。E-mail: huangqx@hfut.edu.com" ]
[ "张祖杨(1998-),男,安徽阜阳人,博士研究生,2020年于安徽大学获得学士学位,主要研究方向为微纳米测量技术与系统和精密测量理论。 E-mail: zhangzuyang11@163.com" ]
收稿:2025-06-30,
修回:2025-07-28,
纸质出版:2025-10-10
移动端阅览
黄强先,刘慧洁,张祖杨等.跨尺度微纳米三坐标测量机研制及误差分析[J].光学精密工程,2025,33(19):3058-3069.
HUANG Qiangxian,LIU Huijie,ZHANG Zuyang,et al.Development and error analysis of cross-scale micro-nano coordinate measuring machine[J].Optics and Precision Engineering,2025,33(19):3058-3069.
黄强先,刘慧洁,张祖杨等.跨尺度微纳米三坐标测量机研制及误差分析[J].光学精密工程,2025,33(19):3058-3069. DOI: 10.37188/OPE.20253319.3058. CSTR: 32169.14.OPE.20253319.3058.
HUANG Qiangxian,LIU Huijie,ZHANG Zuyang,et al.Development and error analysis of cross-scale micro-nano coordinate measuring machine[J].Optics and Precision Engineering,2025,33(19):3058-3069. DOI: 10.37188/OPE.20253319.3058. CSTR: 32169.14.OPE.20253319.3058.
为解决三维超精密测量中大行程运动与高精度测量之间的矛盾,研制了一种新型的跨尺度微纳米三坐标测量机(Cross-Scale Micro-Nano Coordinate Measuring Machine, CSMN-CMM),测量体积为100 mm×100 mm×100 mm。不同于传统坐标测量机的结构形式,CSMN-CMM采用独立的、三维方向都符合阿贝原则的计量系统布局,既消除了运动系统对计量系统的影响,又避免阿贝误差。其运动系统由三维气浮宏动台和六自由度微动台构成,宏微协同的运动模式在提高测量效率的同时完成高精度触发及测量任务。测头系统方面,采用高精度三维接触式测头或谐振式触发测头完成测量,谐振式触发测头的光纤探针测球直径可达70 μm以下。针对测量机存在的主要误差来源,基于坐标转换建立空间误差补偿模型并完成误差分离。依据ISO 10360-2,对CSMN-CMM整机测量性能进行检验,得到其最大允许误差优于±(250 nm+3.6×10
-6
×
L
)。实验结果表明,CSMN-CMM具有亚微米三维测量精度,可以实现低至100 μm内尺寸的测量,其结构设计及关键技术对高精度三维测量具有重要意义。
To resolve the conflict between large-stroke motion and high-precision measurement, a novel cross-scale micro–nano coordinate measuring machine (CSMN-CMM) with a 100 mm × 100 mm × 100 mm measuring volume is presented. Unlike conventional coordinate measuring machines (CMMs), the CSMN-CMM adopts an independent metrology syst
em layout that satisfies the Abbe principle in all three dimensions, thereby isolating the metrology system from motion-induced disturbances and eliminating Abbe error. The motion architecture comprises a 3D air-bearing macro-motion stage coupled with a six-degree-of-freedom micro-motion stage; this macro-micro collaborative motion scheme improves measurement efficiency while enabling high-precision triggering and probing. For probing, either a high-precision 3D contact probe or a resonant probe is employed, with the resonant probe capable of using microspheres down to 70 μm in diameter. Major error sources were addressed by developing a spatial error-compensation model based on coordinate transformation and by applying error-separation techniques. Measurement performance was assessed in accordance with ISO 10360-2, yielding a maximum permissible error (MPE) better than ±(250 nm+3.6×10
-6
×
L
). Experimental results demonstrate sub-micron 3D measurement accuracy and the ability to measure internal features as small as 100 μm. The proposed structural design and enabling technologies represent a significant advance for high-precision 3D metrology.
OLANIYAN T , FAISAL N , NJUGUNA J . Recent Developments in Mechanical Ultraprecision Machining for Nano/Micro Device Manufacturing [J]. Micromachines , 2024 , 15 ( 8 ): 1030 . doi: 10.3390/mi15081030 http://dx.doi.org/10.3390/mi15081030
ZHANG S J , ZHOU Y P , ZHANG H J , et al . Advances in ultra-precision machining of micro-structured functional surfaces and their typical applications [J]. International Journal of Machine Tools and Manufacture , 2019 , 142 : 16 - 41 . doi: 10.1016/j.ijmachtools.2019.04.009 http://dx.doi.org/10.1016/j.ijmachtools.2019.04.009
MANSKE E , FRÖHLICH T , FÜßL R , et al . Progress of nanopositioning and nanomeasuring machines for cross-scale measurement with sub-nanometre precision [J]. Measurement Science and Technology , 2020 , 31 ( 8 ): 085005 . doi: 10.1088/1361-6501/ab848c http://dx.doi.org/10.1088/1361-6501/ab848c
MANSKE E , JÄGER G , HAUSOTTE T , et al . Recent developments and challenges of nanopositioning and nanomeasuring technology [J]. Measurement Science and Technology , 2012 , 23 ( 7 ): 074001 . 74001-74010. doi: 10.1088/0957-0233/23/7/074001 http://dx.doi.org/10.1088/0957-0233/23/7/074001
TAKAMASU K , FUJIWARA M , NAOI H , et al . Friction drive system for nano-CMM [C]. Proc. Mechatronics 2000 . Sep 21-23 2000. Warsaw , Poland .
PEGGS G N , LEWIS A J , OLDFIELD S . Design for a compact High-Accuracy CMM [J]. CIRP Annals , 1999 , 48 ( 1 ): 417 - 420 . doi: 10.1016/s0007-8506(07)63216-8 http://dx.doi.org/10.1016/s0007-8506(07)63216-8
JÄGER G , MANSKE E , HAUSOTTE T , et al . Nanomeasuring and nanopositioning engineering [J]. Measurement , 2010 , 43 ( 9 ): 1099 - 1105 . doi: 10.1016/j.measurement.2010.04.008 http://dx.doi.org/10.1016/j.measurement.2010.04.008
YANG P , TAKAMURA T , TAKAHASHI S , et al . Development of high-precision micro-coordinate measuring machine: Multi-probe measurement system for measuring yaw and straightness motion error of XY linear stage [J]. Precision Engineering , 2011 , 35 ( 3 ): 424 - 430 . doi: 10.1016/j.precisioneng.2011.01.004 http://dx.doi.org/10.1016/j.precisioneng.2011.01.004
范光照 , 朱志良 , 钟添东 . 小型微/纳米级三坐标测量机的研制 [J]. 纳米技术与精密工程 , 2003 ,( 1 ): 17 - 23 . doi: 10.3969/j.issn.1672-6030.2003.01.004 http://dx.doi.org/10.3969/j.issn.1672-6030.2003.01.004
FAN G ZH , ZHU ZH L , ZHONG T D . Development of a Small Coordinate Measuring Machine with Micro/Nano-Accuracy [J]. Nanotechnology and Precision Engineering , 2003 , ( 1 ): 17 - 23 . (in Chinese) . doi: 10.3969/j.issn.1672-6030.2003.01.004 http://dx.doi.org/10.3969/j.issn.1672-6030.2003.01.004
SPAAN H A , DONKER R L , WIDDERSHOVEN I . Isara 400: Development of an ultraprecision CMM for 3D measurement of large parts [C]. Proc. ASPE 2009 .
BOS E , MOERS T , RIEL M V . Design and verification of an ultra-precision 3D-coordinate measuring machine with parallel drives [J]. Measurement Science and Technology , 2015 , 26 ( 8 ): 085904 . doi: 10.1088/0957-0233/26/8/085904 http://dx.doi.org/10.1088/0957-0233/26/8/085904
赵壮 , 娄志峰 , 张忠宁 , 等 . 符合阿贝原则的数控机床几何误差建模 [J]. 光学 精密工程 , 2020 , 28 ( 4 ): 885 - 897 .
ZHAO ZH , LOU ZH F , ZHANG ZH N , et al . Geometric error model of CNC machine tools based on Abbe principle [J]. Opt. Precision Eng. 2020 , 28 ( 4 ): 885 - 897 . (in Chinese)
杨婧 , 冯其波 . 数控机床空间几何误差测量研究进展 [J]. 仪器仪表学报 , 2017 , 38 ( 08 ): 1901 - 1911 .
YANG J , FENG Q B . Research progress on volumetric geometric error measurement of numerical control (NC) machine tools [J]. Chinese Journal of Scientific Instrument . 2017 , 38 ( 08 ): 1901 - 1911 . (in Chinese)
石照耀 , 张斌 , 费业泰 . 阿贝原则再认识 [J]. 仪器仪表报 , 2012 , 33 ( 05 ): 1128 - 1133 .
SHI ZH Y , ZHANG B , FEI Y T . Re-visit to the Abbe principle [J]. Chinese Journal of Scientific Instrument . 2012 , 33 ( 05 ): 1128 - 1133 . (in Chinese)
ZHANG F , HUANG Q X , YE Y S , et al . Development of submicron precision three-dimensional low cross-interference air-floating motion stage [J]. Rev Sci Instrum , 2023 , 94 ( 6 ): 065013 . doi: 10.1063/5.0147622 http://dx.doi.org/10.1063/5.0147622
FENG X Y , XU P , LI R J , et al . Development of a High-Resolution Touch Trigger Probe Based on an Optical Lever for Measuring Micro Components [J]. IEEE Sensors Journal , 2022 , 22 ( 7 ): 6466 - 6475 . doi: 10.1109/jsen.2022.3155636 http://dx.doi.org/10.1109/jsen.2022.3155636
HUANG Q X , WANG W Q , WANG G P , et al . High precision and low force resonant probe based on quartz tuning fork [J]. Int J Precis Eng Manuf , 2023 , 24 : 2073 - 2082 . doi: 10.1007/s12541-023-00862-z http://dx.doi.org/10.1007/s12541-023-00862-z
BÖNSCH G , POTULSKI E . Measurement of the refractive index of air and comparison with modified Edlen's formulae [J]. Metrologia , 1998 , 35 : 133 - 139 . doi: 10.1088/0026-1394/35/2/8 http://dx.doi.org/10.1088/0026-1394/35/2/8
ECHERFAOUI Y , OUAFI A E , KARGANROUDI S S . Dynamic errors compensation of high-speed coordinate measuring machines using ANN-based predictive modeling [J]. Int J Adv Manuf Technol , 2022 , 122 : 2745 - 2759 . doi: 10.1007/s00170-022-10007-7 http://dx.doi.org/10.1007/s00170-022-10007-7
ISO 10360-2:2009- Geometrical product specifications (GPS)-Acceptance and reverification tests for coordinate measuring machines (CMM)-Part 2: CMMs used for measuring linear dimensions [S]. Geneva, CH : International Organisation for Standardisation ; 2009 .
0
浏览量
3
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621
