To reduce the subsurface damage of optical glasses induced by a coarse-grained diamond wheel
the diamond wheel surface was processed in a micro-structuring mode by a nanosecond pulse laser. The grinding wheel was used to investigate the grinding performance of optical glasses. First
the ablation threshold of diamond grits under a ns laser pulse and the laser beam waist radius were calculated. And then
the ablation morphological characteristics were explored
and the thermal damage of diamond grits was analyzed. Finally
the optical glass grinding experiments were performed and the subsurface damage was analyzed. The experimental results show that the ablation threshold of diamond grits and the beam waist radius are 0.89 J/cm
2
and 17.16 μm
respectively. Base on the optimization of laser parameters
a micro-structured surface with a size of 20 μm is able to generate on an electroplated diamond wheel with a grit size of 150 μm. As compared with a conventional diamond wheel
the subsurface damage depth of optical glass workpiece induced by micro-structured diamond wheel is reduced by 40% and realizes the decrease of subsurface damage in optical glass precision grinding.
关键词
Keywords
references
HEINZEL C, RICKENS K. Engineered wheels for grinding of optical glass[J]. CIRP Annals-Manufacturing Technology, 2009, 58(1):315-318.
GUO B, ZHAO Q L, ZHANG W. Optical glass grinder with laser structured coarse-grained diamond wheels[C]. Proceedings of EUSPEN, Berlin, Germany, 2013:31-34.
KOSHY P, IWSAKI A, ELBESTAWI M A. Surface generation with engineered diamond grinding wheels: insights from simulation[J]. CIRP Annals-Manufacturing Technology, 2003, 52(1):271-274.
TAWAKOLI T, RABIEY M. An innovative concept and its effects on wheel surface topography in dry grinding by resin and vitrified bond CBN wheel[J]. Machining Science and Technology, 2008, 12(4):514-528.
AURICH J C, HERZENSTIEL P, SUDERMANN H, et al.. High-performance dry grinding using a grinding wheel with a defined grain pattern[J]. CIRP Annals - Manufacturing Technology, 2008, 57(1):357-362.
YUAN H P, GAO H. On the control and optimization of abrasive distribution pattern on grinding tool surfaces[J]. International Journal of Materials and Product Technology, 2008, 31(1):72-80.
DING W F, XU J H, FU Y C, et al.. Development and performance of monolayer brazed CBN grinding tools[J]. The International Journal of Advanced Manufacturing Technology, 2007, 34(5-6):491-495.
OHFUJI H, OKUCHI T, ODAKE S. Micro/nanostructural investigation of laser-cut surfaces of single and polycrystalline diamonds [J]. Diamond and Related Materials, 2010, 19(7-9):1040-1051.
李小飞, 朱东彬, 董俊慧. 激光选区烧结及其在精密制造业中的应用[J]. 光学 精密工程,2013,21(5):1222-1227. LI X F, ZHU D B, DONG J H.Selective laser sintering and its application to precision casting process for ceramic models[J].Opt. Precision Eng.,2013,21(5):1222-1227. (in Chinese)
ZHAO L L, ZHAO Q L, HAN S. Electroplated diamond wheel dressing and precision grinding of optical glasses[C]. Proceedings of EUSPEN, Stockholm, Sweden, 2012:469-472.
赵清亮,姜涛,董志伟, 等. 飞秒激光加工SiC的烧蚀阈值及材料去除机理[J]. 机械工程学报,2010,46(21):172-177. ZHAO Q L, JIANG T, DONG ZH W, et al.. Ablation threshold and material removal mechanisms of SiC processed by femtosecond Laser [J]. Chinese Journal of Mechanical Engineering, 2010, 46(21):172-177. (in Chinese)
ZHAO Q L, LIANG Y, STEPHENSON D,et al.. Surface and subsurface integrity in diamond grinding of optical glasses on Tetraform 'C' [J]. International Journal of Machine Tools and Manufacture,2007,47 (14):2091-2097.
戴欣平, 赵萍, 文东辉. 单晶蓝宝石的延性研磨加工[J]. 光学 精密工程, 2012, 20(6): 1316-1324. DAI X P,ZHAO P, WEN D H. Ductile lapping of single crystal sapphire [J]. Opt. Precision Eng., 2012, 20(6): 1316-1324. (in Chinese)
吕东喜,王洪祥,黄燕华. 光学材料磨削的亚表面损伤预测[J]. 光学 精密工程,2013,21(3):680-686. LÜ D X, WANG H X, HUANG Y H.Prediction of grinding induced subsurface damage of optical materials[J].Opt. Precision Eng.,2013,21(3):680-686.(in Chinese)
Measurement system of surface topography for diamond grinding wheel
Prediction of grinding induced subsurface damage of optical materials
Mirror form grinding of free-form surface of reflector mould core
Related Author
Chuan-zhen HUANG
Xian-peng ZHANG
Shi-meng YU
Peng YAO
Zhen YE
WANG Shuang
Huang Hui
LI Rui-xu
Related Institution
Center for Advanced Jet Engineering Technologies, School of Mechanical Engineering, Shandong University
Key Laboratory of High Efficiency and Clean Mechanical Manufacture of the Ministry of Education
College of Mechanical Engineering and Automation, Huaqiao University
School of Mechanical and Electrical Engineering, Harbin Institute of Technology2. 3. Research Center of Laser Fusion, China Academy of Engineering Physics
School of Mechanical Engineering, South China University of Technology