Accurate thin-film thickness (TFT) monitoring is key technique of optical coating. Considering of the poor monitoring conditions of universal coating equipments with low stability
precision and automation level
a new photoelectricity-control-analysis system is developed. Based on double-frequency modulation
a photoelectric test system with four-light beams was put forward. Dual-lock-phase circuit system and comprehensive digital processing system with compound filter were used to process monitoring signals
and all automation-monitoring functions were achieved with control-analysis system. Experimental results show that standard deviation of TFT
which indicates duplication of TFT monitoring
is equal to or less than 0.55%
that signal-noise ratio approaches 1000. A very good linearity of numeral display is obtained and the display resolution limit on reflectivity is 0.02%. The linearity of static drift is very high
the drift ratio is less than 1.95%/h
and the static stabilities of the new system are double superior to the universal system. In short
the static and dynamic stabilities
the signal-noise ratio
and the control precision of TFT are extremely increased.