Detection of mirror defects based on sector fringe reflection

Yong-jian ZHU; Min-ling PAN; Li-xin ZHU; Guo-feng QIN; Yun-bai QIN

doi:10.37188/OPE.20202810.2112

您当前的位置：

首页 >

文章列表页 >

Detection of mirror defects based on sector fringe reflection

Modern Applied Optics | 更新时间：2020-11-16

- Detection of mirror defects based on sector fringe reflection
- Optics and Precision Engineering Vol. 28, Issue 10, Pages: 2112-2121(2020)
- 作者机构：
  
  广西师范大学电子工程学院, 广西桂林 541004
- 作者简介：
- 基金信息：
- DOI：10.37188/OPE.20202810.2112
  CLC： O439;TP391.4
- Received：04 February 2020，
  
  Revised：03 April 2020，
  
  Accepted：03 April 2020，
  
  Published：25 October 2020
- 稿件说明：
移动端阅览
Yong-jian ZHU, Min-ling PAN, Li-xin ZHU, et al. Detection of mirror defects based on sector fringe reflection[J]. Optics and precision engineering, 2020, 28(10): 2112-2121.
DOI：

Yong-jian ZHU, Min-ling PAN, Li-xin ZHU, et al. Detection of mirror defects based on sector fringe reflection[J]. Optics and precision engineering, 2020, 28(10): 2112-2121. DOI： 10.37188/OPE.20202810.2112.

摘要

在光滑表面缺陷检测过程中，调制度可以用来标记缺陷位置。为了提高缺陷检测的准确性，提出了一种基于扇形条纹的调制度检测方法，该方法对缺陷位置和方向有更高的灵敏度，适用于多种类型的缺陷检测。首先，由变形条纹解调得到调制度图，调制度的高低可判断是否存在缺陷，再基于调制度图产生新的质量图——调制度-相位梯度偏差质量图，由此可以识别出缺陷位置。8组对比实验表明，同一实验环境下，基于扇形条纹的调制度缺陷检测方法不仅能检测出单一走向的缺陷，对复合走向的缺陷检测效果也很好，能更完整地检测缺陷，同时检测缺陷的精确度达到了0.07 mm。与传统的机器视觉方法和水平/垂直/圆形条纹检测法相比，本文所提出的扇形调制度法具有更高的灵敏度和准确性。

Abstract

For detecting mirror plane defects

fringe modulation is generally regarded as an effective method. To improve the accuracy of defect detection

this paper proposes a sector fringe-based modulation testing method. The proposed method is more compatible with the defect direction and suitable for many types of defects. A new quality map is used based on deformed fringe modulation and phase gradient deviation to identify the locations of defects. Eight groups of experiments are conducted and compared.Results show that the modulation and phase gradient quality map can suppress the selectivity of defect directions and the testing accuracy of defects can reach a minimum size of 0.07 mm. Compared with the traditional machine vision method and horizontal/vertical/circular fringe-based methods

the proposed sector fringe modulation method offers state-of-the-art sensitivity and higher accuracy.

关键词

Keywords

references

王武 , 叶明 , 陆永华 . 基于机器视觉的手机壳表面划痕缺陷检测 . 机械制造与自动化 , 2019 . 48 ( 1 ): 160 - 163, 189 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jxzzyzdh201901042 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jxzzyzdh201901042 .

W WANG , M YE , Y H LU . Surface defect detection of mobile phone shell based on machine vision . Machine Building & Automation , 2019 . 48 ( 1 ): 160 - 163, 189 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jxzzyzdh201901042 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jxzzyzdh201901042 .

彭向前.产品表面缺陷在线检测方法研究及系统实现[D].武汉: 华中科技大学, 2008.

PENG X Q. Study on Methodology of Product Surface Defects Online Detection and System Implementation [D]. Wuhan: Huazhong University of Science and Technology, 2008. (in Chinese)

曲兴华 , 何滢 , 韩峰 , 等 . 强反射复杂表面随机缺陷检测照明系统分析 . 光学学报 , 2003 . 23 ( 5 ): 547 - 551 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gxxb200305008 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gxxb200305008 .

X H QU , Y HE , F HAN , 等 . Illumination system for detecting random defects on strongly reflective and complex surfaces . Acta Optica Sinica , 2003 . 23 ( 5 ): 547 - 551 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gxxb200305008 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gxxb200305008 .

邵山川 , 陶小平 , 王孝坤 . 基于条纹反射的超精密车削反射镜的在位面形检测 . 激光与光电子学进展 , 2018 . 55 ( 7 ): 299 - 307 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jgygdzxjz201807037 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jgygdzxjz201807037 .

SH CH SHAO , X P TAO , X K WANG . On-machine surface shape measurement of reflective mirrors by ultra-precision turning based on fringe reflection . Laser & Optoelectronics Progress , 2018 . 55 ( 7 ): 299 - 307 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jgygdzxjz201807037 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jgygdzxjz201807037 .

陈红丽.基于结构光的玻璃面板缺陷检测方法研究[D].成都: 电子科技大学, 2018.

CHEN H L. Research on Defect Detection Method of Glass Panel Based on Structured Light [D]. Chengdu: University of Electronic Science and Technology of China, 2018. (in Chinese)

曾小星.基于结构光的偏光片外观缺陷检测技术研究[D].深圳: 深圳大学, 2016.

ZENG X X. Research on Defect Detection Technology of Polymeric polarizer Based on Structured Light [D]. Shenzhen: Shenzhen University, 2016.(in Chinese)

郭凤霞 , 乌云 , 李滨 , 等 . 冷冲压阀片表面压痕精确检测方法 . 光学学报 , 2018 . 38 ( 8 ): 0815013 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gxxb201808014 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gxxb201808014 .

F X GUO , Y WU , B LI , 等 . Accurate detection method for surface indentation of cold stamping valve . Acta Optica Sinica , 2018 . 38 ( 8 ): 0815013 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gxxb201808014 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gxxb201808014 .

L CAO , S ZHONG , Q ZHANG , 等 . Surface micro defect detection of tapered rollers based on laser diffraction sensor . Sensor Networks and Data Communication , 2015 . 4 ( 2 ): 1000129 http://www.researchgate.net/publication/288020045_Surface_Micro_Defect_Detection_of_Tapered_Rollers_Based_on_Laser_Diffraction http://www.researchgate.net/publication/288020045_Surface_Micro_Defect_Detection_of_Tapered_Rollers_Based_on_Laser_Diffraction .

熊显名 , 石红强 , 曾星宇 . 基于反射云纹的抛光曲面表面缺陷检测研究 . 激光与光电子学进展 , 2019 . 56 ( 14 ): 141501 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jgygdzxjz201914023 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jgygdzxjz201914023 .

X M XIONG , H Q SHI , X Y ZENG . Surface defect detection on polished surface based on reflection Moiré . Laser & Optoelectronics Progress , 2019 . 56 ( 14 ): 141501 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jgygdzxjz201914023 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jgygdzxjz201914023 .

赵文川 , 钟显云 , 刘彬 . 基于条纹反射的光学表面疵病检测法 . 光子学报 , 2014 . 43 ( 9 ): 167 - 171 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gzxb201409031 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gzxb201409031 .

W CH ZHAO , X Y ZHONG , B LIU . The surface flaws inspection of optical components based on the fringe reflection . Acta Photonica Sinica , 2014 . 43 ( 9 ): 167 - 171 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gzxb201409031 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gzxb201409031 .

孙颖 , 付鲁华 , 王仲 . 基于条纹反射的陶瓷球表面缺陷快速检测算法 . Journal of Measurement Science and Instrumentation , 2020 . 11 ( 1 ): 28 - 37 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=cskxyyq202001004 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=cskxyyq202001004 .

Y SUN , L H FU , ZH WANG . A fast detection algorithm for ceramic ball surface defects based on fringe reflection . Journal of Measurement Science and Instrumentation , 2020 . 11 ( 1 ): 28 - 37 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=cskxyyq202001004 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=cskxyyq202001004 .

宋宇航 , 王仲 , 付鲁华 , 等 . 一种高反射曲面表面缺陷的反射条纹检测方法 . 机械科学与技术 , 2017 . 36 ( 8 ): 1250 - 1254 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jxkxyjs201708017 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jxkxyjs201708017 .

Y H SONG , ZH WANG , L H FU , 等 . Detection of surface defect on highly reflective curved surface using reflective fringe pattern . Mechanical Science and Technology for Aerospace Engineering , 2017 . 36 ( 8 ): 1250 - 1254 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jxkxyjs201708017 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jxkxyjs201708017 .

朱勇建 , 刘立人 , 栾竹 , 等 . 相位解包裹算法中基于调制度的新质量图 . 中国激光 , 2006 . 33 ( 5 ): 667 - 672 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=zgjg200605020 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=zgjg200605020 .

Y J ZHU , L R LIU , Z LUAN , 等 . New quality map based on modulation for phase unwrapping algorithm . Chinese Journal of Lasers , 2006 . 33 ( 5 ): 667 - 672 . http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=zgjg200605020 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=zgjg200605020 .

Views

658

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Deflectometric measurement technology for optical surfaces： principles， challenges， and prospects（invited）

Improved phase correlation and clustering ideas for Micro-LED chip microscopic image stitching

YOLOv8 model-based additive manufacturing micro porosity defect detection and its dimension measurement

Solar cell defect detection network combining multiscale feature and attention

Improving the lightweight VTG-YOLOv7-tiny for steel surface defect detection

Related Author

ZHANG Xiangchao

NIU Xingman

HAO Siyuan

LANG Wei

LI Pingfeng

LIU Ruiyang

ZHANG Zonghua

LIN Jianpu

Related Institution

College of Mechanical Engineering， Hebei University of Technology

School of Information Science and Technology， Fudan University

School of Physics and Information Engineering，Fuzhou University

China Fujian Photoelectric Information Science and Technology Innovation Laboratory

School of Advanced Manufacturing，Fuzhou University

AI问答

Address：No.3888 Dong Nanhu Road, Changchun, Jilin, China Postal code：130033
Tel：0431-86176855 Email：gxjmgc@ciomp.ac.cn
Technical support is provided by Beijing Founder electronics co., LTD 吉ICP备11002662号-17 京公网安备11010802024621
It is recommended to read the content of this site in Chrome&IE9+. Please switch to extreme mode in browser 360.
Cookies We use cookies to help provide and enhance our service and tailor content. By continuing, you agree to the use of cookies.

⁰