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1.大连理工大学 微纳米技术及系统辽宁省重点实验室,辽宁 大连 116023
2.大连理工大学 精密与特种加工教育部重点实验室,辽宁 大连 116023
3.北京工业大学 北京市精密测控技术与仪器工程技术研究中心,北京 100124
4.重庆大学 机械传动国家重点实验室,重庆 400044
Received:13 July 2022,
Revised:02 August 2022,
Published:25 November 2022
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凌四营,凌明,石照耀等.1级齿轮渐开线样板的国内量值比对[J].光学精密工程,2022,30(22):2869-2875.
LING Siying,LING Ming,SHI Zhaoyao,et al.Measurement comparison for class-1 gear involute artifact in China[J].Optics and Precision Engineering,2022,30(22):2869-2875.
凌四营,凌明,石照耀等.1级齿轮渐开线样板的国内量值比对[J].光学精密工程,2022,30(22):2869-2875. DOI: 10.37188/OPE.20223000.0392.
LING Siying,LING Ming,SHI Zhaoyao,et al.Measurement comparison for class-1 gear involute artifact in China[J].Optics and Precision Engineering,2022,30(22):2869-2875. DOI: 10.37188/OPE.20223000.0392.
齿轮渐开线样板国家标准GB/T 6467-2010中的最高等级为1级,其齿廓形状公差在1.0~2.1 μm之间,目前我国商品渐开线测量仪的测量不确定度暂不满足1级齿轮渐开线样板的测量要求。为了验证大连理工大学高精度齿轮研究室研制的齿轮渐开线样板的制造精度,大连理工大学联合中国计量科学研究院、东北国家计量测试中心、重庆市计量质量检测研究院对编号GIA db100-200-262:06的具有3种基圆参数的新型齿轮渐开线样板进行了国内量值比对。根据各单位计量室提供的齿轮渐开线样板基圆半径和齿廓形状偏差的测量结果和测量不确定度,采用加权平均法计算该齿轮渐开线样板的齿廓形状偏差参考值,最终测量结果的归一化偏差|
E
n
|
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1,证明了各计量室测量结果的真实有效性。在95%的置信区间内,该齿轮渐开线样板4个齿面计值范围内的齿廓形状偏差
f
fα
=(0.27~0.43)±0.53 μm,满足我国齿轮渐开线样板国家标准GB/T 6467-2010对1级齿轮渐开线样板齿廓形状公差和计值范围的要求。
The highest class in the Chinese national standard Gear Involute Artifact GB/T 6467-2010 is class-1, of which the tolerance of profile form deviation for class-1 gear involute artifact is around 1.0 to 2.1 μm, however, the measurement uncertainties of current commercial involute measuring instruments are not sufficient to measure class-1 gear involute artifact. In order to verify the manufacturing accuracy of the gear involute artifact developed by the high-precision gear research laboratory of Dalian University of Technology, Dalian University of Technology, together with the National Institute of Metrology of China, the Northeast National Institute of Metrology of China and the Chongqing Academy of Metrology and Quality Inspection of China, carried out a measurement comparison for a new kind of gear involute artifact with three base circle parameters numbered GIA db100-200-262:06. Based on the measurement results and uncertainties of the base radius and profile form deviation of this gear involute artifact provided by each metrology institute, the reference value of the actual base radius and the profile form deviation is calculated using the weighted average method. The normalized deviation of the measurement results is |
E
n
|
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1, and the measurement results of each metrology institute are true and valid. Within the 95% confidence interval, the reference values of the four tooth flanks of the gear involutes the gear are
f
fα
=(0.27~0.43)±0.53 μm, which meet the requirements for the tolerance of the profile form deviation and evaluation range of class-1 gear involute artifact according to the Chinese national standard Gear Involute Artifact GB/T 6467-2010.
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General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China . Verification Regulation of Gear Involute Masters : 332 - 2003 JJG [S]. Beijing : China Metrology Publishing House , 2004 . (in Chinese) . doi: 10.3969/j.issn.1002-7203.2014.04.003 http://dx.doi.org/10.3969/j.issn.1002-7203.2014.04.003
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