浏览全部资源
扫码关注微信
1.国防科技大学 智能科学学院,湖南 长沙 410073
2.华中科技大学 机械科学与工程学院,湖北 武汉 430074
3.湘潭大学 机械工程学院,湖南 湘潭 411105
Received:02 September 2022,
Revised:28 September 2022,
Published:10 January 2023
移动端阅览
范大鹏,陈凌宇,王晓宇等.自主可控可编程控制系统架构与关键技术[J].光学精密工程,2023,31(01):1-13.
FAN Dapeng,CHEN Lingyu,WANG Xiaoyu,et al.Architecture and key technology of autonomous controllable programmable control system[J].Optics and Precision Engineering,2023,31(01):1-13.
范大鹏,陈凌宇,王晓宇等.自主可控可编程控制系统架构与关键技术[J].光学精密工程,2023,31(01):1-13. DOI: 10.37188/OPE.20233101.0001.
FAN Dapeng,CHEN Lingyu,WANG Xiaoyu,et al.Architecture and key technology of autonomous controllable programmable control system[J].Optics and Precision Engineering,2023,31(01):1-13. DOI: 10.37188/OPE.20233101.0001.
为了打破国外对制造装备核心基础控制部件-可编程控制系统的技术封锁,突破涵盖机械、电子、计算机、总线通信等多学科融合的复杂技术体系,响应“中国制造2025”和“工业强基工程”的自主可控发展目标。通过对可编程控制系统发展历程和技术体系的分析,提出了一种基于实时以太网现场总线的可编程控制系统的构成方案,说明了构成方案中现场总线、主从站硬件、软件集成开发环境、人机组态软件等组件的工作原理和关键技术,以实现自主可控,从建立研发技术生态角度提出了各关键技术的解决思路和方法,为我国装备制造业的安全和稳定发展提供了参考。
This study aims to address the technical blockade of programmable control systems, which are the core control component of manufacturing equipment, and to break through complex technical systems for the integration of mechanics, electronics, computer science, bus communications, and other disciplines. In addition, it responds to the "Made in China 2025" and "Industrial Strong Foundation Project" independent and controllable development goals. This study analyzes the development process and technical system of a programmable control system and proposes a composition scheme based on a real-time Ethernet field bus. The working principle and key technologies of the field bus, master-slave hardware, software integrated development environment, man-machine configuration software, and other components in the composition scheme are explained. Furthermore, various research methods and the development of a technology ecology are proposed to achieve independent controllability. The solutions for key technologies provide a reference for the safe and stable development of the Chinese equipment manufacturing industry.
周莉 , 焦洋 . PLC控制技术研究综述 [J]. 硅谷 , 2010 , 3 ( 16 ): 12 .
ZHOU L , JIAO Y . Overview of PLC control technology research [J]. Silicon Valley , 2010 , 3 ( 16 ): 12 . (in Chinese)
白素琴 , 史金龙 , 钱强 , 等 . 采用可编程逻辑控制器的大型物体三维扫描重建 [J]. 光学 精密工程 , 2017 , 25 ( 4 ): 512 - 518 . doi: 10.3788/ope.20172504.1044 http://dx.doi.org/10.3788/ope.20172504.1044
BAI S Q , SHI J L , QIAN Q , et al . 3D scanning and reconstruction of large objects based on PLC [J]. Opt. Precision Eng. , 2017 , 25 ( 4 ): 512 - 518 . (in Chinese) . doi: 10.3788/ope.20172504.1044 http://dx.doi.org/10.3788/ope.20172504.1044
饶志波 . 国产PLC发展任重道远 [J]. 自动化博览 , 2020 , 37 ( 4 ): 22 - 23 . doi: 10.3969/j.issn.1003-0492.2020.04.007 http://dx.doi.org/10.3969/j.issn.1003-0492.2020.04.007
RAO ZH B . Domestic PLC development has a long way to go [J]. Automation Panorama , 2020 , 37 ( 4 ): 22 - 23 . (in Chinese) . doi: 10.3969/j.issn.1003-0492.2020.04.007 http://dx.doi.org/10.3969/j.issn.1003-0492.2020.04.007
黄征宇 . 实时以太网总线式控制系统的同步与安全设计问题研究 [D]. 长沙 : 国防科技大学 , 2019 . doi: 10.1109/access.2019.2926650 http://dx.doi.org/10.1109/access.2019.2926650
HUANG ZH Y . Research on Synchronization and Safe Design for Real-time Ethernet Bus Control System [D]. Changsha : National University of Defense Technology , 2019 . (in Chinese) . doi: 10.1109/access.2019.2926650 http://dx.doi.org/10.1109/access.2019.2926650
李姗姗 , 董威 , 罗宇 , 等 . 国产操作系统研发对系统能力培养的需求与实践 [J]. 计算机工程与科学 , 2018 , 40 ( S1 ): 32 - 36 .
LI SH SH , DONG W , LUO Y , et al . Requirements on engineering ability cultivation during the development of domestic operating system and our practice [J]. Computer Engineering & Science , 2018 , 40 ( S1 ): 32 - 36 . (in Chinese)
陈天航 , 唐小琦 , 宋宝 , 等 . 数控系统现场总线精确时钟同步技术 [J]. 组合机床与自动化加工技术 , 2011 ( 4 ): 55 - 59 . doi: 10.3969/j.issn.1001-2265.2011.04.014 http://dx.doi.org/10.3969/j.issn.1001-2265.2011.04.014
CHEN T H , TANG X Q , SONG B , et al . NC fieldbus precise time synchronization technology [J]. Modular Machine Tool & Automatic Manufacturing Technique , 2011 ( 4 ): 55 - 59 . (in Chinese) . doi: 10.3969/j.issn.1001-2265.2011.04.014 http://dx.doi.org/10.3969/j.issn.1001-2265.2011.04.014
陈宁 , 郑杰基 , 焦西凯 , 等 . 超声电机多参量高精度测控系统的研制 [J]. 光学 精密工程 , 2020 , 28 ( 4 ): 759 - 770 . doi: 10.3788/OPE.20202804.0759 http://dx.doi.org/10.3788/OPE.20202804.0759
CHEN N , ZHENG J J , JIAO X K , et al . Development of high-precision multivariable measurement and control system of ultrasonic motor [J]. Opt. Precision Eng. , 2020 , 28 ( 4 ): 759 - 770 . (in Chinese) . doi: 10.3788/OPE.20202804.0759 http://dx.doi.org/10.3788/OPE.20202804.0759
CEREIA M , BERTOLOTTI I C , SCANZIO S . Performance of a real-time EtherCAT master under linux [J]. IEEE Transactions on Industrial Informatics , 2011 , 7 ( 4 ): 679 - 687 . doi: 10.1109/tii.2011.2166777 http://dx.doi.org/10.1109/tii.2011.2166777
黄礼超 , 巫茜 . 基于OPC的工控系统软件集成 [J]. 重庆理工大学学报(自然科学) , 2012 , 26 ( 3 ): 109 - 113 .
HUANG L CH , WU Q . Software integration of industrial control system based on OPC [J]. Journal of Chongqing University of Technology (Natural Science) , 2012 , 26 ( 3 ): 109 - 113 . (in Chinese)
JAMRO M . POU-oriented unit testing of IEC 61131-3 control software [J]. IEEE Transactions on Industrial Informatics , 2015 , 11 ( 5 ): 1119 - 1129 . doi: 10.1109/tii.2015.2469257 http://dx.doi.org/10.1109/tii.2015.2469257
SCHLESINGER R , SPRINGER A , SAUTER T . New approach for improvements and comparison of high performance real-time Ethernet networks [C]. Proceedings of the 2014 IEEE Emerging Technology and Factory Automation (ETFA). 1619,2014 , Barcelona, Spain. IEEE , 2015 : 1 - 4 . doi: 10.1109/etfa.2014.7005356 http://dx.doi.org/10.1109/etfa.2014.7005356
朱予辰 , 冯冬芹 , 褚健 . 基于EPA的块数据流通信调度与控制 [J]. 浙江大学学报(工学版) , 2012 , 46 ( 11 ): 2097 - 2102, 2115 .
ZHU Y CH , FENG D Q , CHU J . EPA based communication scheduling algorithm and control scheme for block stream [J]. Journal of Zhejiang University (Engineering Science) , 2012 , 46 ( 11 ): 2097 - 2102, 2115 . (in Chinese)
刘慧双 , 宋宝 , 周向东 , 等 . 嵌入式数控系统NCUC-Bus现场总线设备驱动研究与开发 [J]. 组合机床与自动化加工技术 , 2012 ( 8 ): 62 - 65, 69 . doi: 10.3969/j.issn.1001-2265.2012.08.016 http://dx.doi.org/10.3969/j.issn.1001-2265.2012.08.016
LIU H SH , SONG B , ZHOU X D , et al . Research and development of NCUC-bus fieldbus device driver on embedded CNC system [J]. Modular Machine Tool & Automatic Manufacturing Technique , 2012 ( 8 ): 62 - 65, 69 . (in Chinese) . doi: 10.3969/j.issn.1001-2265.2012.08.016 http://dx.doi.org/10.3969/j.issn.1001-2265.2012.08.016
张金泽 . 基于CANopen的EtherMAC实时以太网应用层及网关研究 [D]. 济南 : 山东大学 , 2012 .
ZHANG J Z . Research on Application Layer and Gateway of the Ethermac Real-time Ethernet Based on CANopen [D]. Jinan : Shandong University , 2012 . (in Chinese)
徐昌荣 . 对国产PLC产业化的几点思考 [J]. 自动化博览 , 2005 ( 3 ): 18 - 20, 24 . doi: 10.3969/j.issn.1003-0492.2005.03.009 http://dx.doi.org/10.3969/j.issn.1003-0492.2005.03.009
XU CH R . Some ideas about the industrialization of domestic PLC products [J]. Automation Panorama , 2005 ( 3 ): 18 - 20, 24 . (in Chinese) . doi: 10.3969/j.issn.1003-0492.2005.03.009 http://dx.doi.org/10.3969/j.issn.1003-0492.2005.03.009
卢川 , 巩潇 , 周峰 . 工业控制系统历史沿革及发展方向 [J]. 中国工业评论 , 2015 ( 10 ): 40 - 47 .
LU CH , GONG X , ZHOU F . Historical evolution and development direction of industrial control system [J]. China Industry Review , 2015 ( 10 ): 40 - 47 . (in Chinese)
王劲松 , 孟海斌 . 简述PLC DCS FCS三大控制系统 [J]. 控制工程 , 2006 , 13 ( S2 ): 153 - 155, 187 .
WANG J S , MENG H B . Simple introduction of PLC DCS FCS [J]. Control Engineering of China , 2006 , 13 ( S2 ): 153 - 155, 187 . (in Chinese)
WU Q , YANG L Z , CHEN J H . Enhancement for real-time Ethernet clock synchronization by internal processing delay measurement [J]. IEEE Communications Letters , 2019 , 23 ( 11 ): 2063 - 2067 . doi: 10.1109/lcomm.2019.2937520 http://dx.doi.org/10.1109/lcomm.2019.2937520
BUI V T , DOW C R , HUANG Y C , et al . A canopen-based gateway and energy monitoring system for electric bicycles [J]. Energies , 2020 , 13 ( 15 ): 3766 . doi: 10.3390/en13153766 http://dx.doi.org/10.3390/en13153766
KIM I , PARK S , SUNG M , et al . Design and implementation of a real-time motion controller using open source software [J]. Journal of KIISE: Computer Systems and Theory , 2012 , 39 ( 2 ): 84 - 95 .
SOLIMAN D , FREY G . Verification and validation of safety applications based on PLCopen safety function blocks [J]. Control Engineering Practice , 2011 , 19 ( 9 ): 929 - 946 . doi: 10.1016/j.conengprac.2011.01.001 http://dx.doi.org/10.1016/j.conengprac.2011.01.001
GRÜNER S , PFROMMER J , PALM F . RESTful industrial communication with OPC UA [J]. IEEE Transactions on Industrial Informatics , 2016 , 12 ( 5 ): 1832 - 1841 . doi: 10.1109/tii.2016.2530404 http://dx.doi.org/10.1109/tii.2016.2530404
CHEN L Y , FAN D P , ZHENG J J , et al . Functional safety analysis and design of sensors in robot joint drive system [J]. Machines , 2022 , 10 ( 5 ): 360 . doi: 10.3390/machines10050360 http://dx.doi.org/10.3390/machines10050360
芮雪 , 王亮亮 , 杨琴 . 国产处理器研究与发展现状综述 [J]. 现代计算机(专业版) , 2014 ( 8 ): 15 - 19 .
RUI X , WANG L L , YANG Q . Research and present situation of the domestic CPU [J]. Modern Computer , 2014 ( 8 ): 15 - 19 . (in Chinese)
EXEL R , BIGLER T , SAUTER T . Asymmetry mitigation in IEEE 802.3 Ethernet for high-accuracy clock synchronization [J]. IEEE Transactions on Instrumentation and Measurement , 2014 , 63 ( 3 ): 729 - 736 . doi: 10.1109/tim.2013.2280489 http://dx.doi.org/10.1109/tim.2013.2280489
张凯 , 杨涛 . 基于IEC61131-3标准的软PLC开发系统的研究与实现 [J]. 制造业自动化 , 2018 , 40 ( 11 ): 123 - 126 . doi: 10.3969/j.issn.1009-0134.2018.11.030 http://dx.doi.org/10.3969/j.issn.1009-0134.2018.11.030
ZHANG K , YANG T . Research and implementation of soft PLC development system based on IEC61131-3 standard [J]. Manufacturing Automation , 2018 , 40 ( 11 ): 123 - 126 . (in Chinese) . doi: 10.3969/j.issn.1009-0134.2018.11.030 http://dx.doi.org/10.3969/j.issn.1009-0134.2018.11.030
PIRES J N . Semi-autonomous manufacturing systems: the role of the human-machine interface software and of the manufacturing tracking software [J]. Mechatronics , 2005 , 15 ( 10 ): 1191 - 1205 . doi: 10.1016/j.mechatronics.2005.06.008 http://dx.doi.org/10.1016/j.mechatronics.2005.06.008
王翰 . 基于PLCopen规范的运动控制系统研究与实现 [D]. 武汉 : 华中科技大学 , 2014 .
WANG H . Research and Implementation of Motion Control System Based on PLCopen Standard [D]. Wuhan : Huazhong University of Science and Technology , 2014 . (in Chinese)
GARRIDO J , SANTOS D , SÁEZ J , et al . Information model to support PLCOpen Motion Control programming from Mechanical Design [J]. Procedia Manufacturing , 2020 , 51 : 258 - 265 . doi: 10.1016/j.promfg.2020.10.037 http://dx.doi.org/10.1016/j.promfg.2020.10.037
祁超 , 谢馨 , 陈凌宇 , 等 . 精密转台S曲线轨迹规划及高精度控制 [J]. 光学 精密工程 , 2018 , 26 ( 12 ): 2971 - 2981 . doi: 10.3788/ope.20182612.2971 http://dx.doi.org/10.3788/ope.20182612.2971
QI CH , XIE X , CHEN L Y , et al . S-curve trajectory planning and high-precision control of precision servo turntable [J]. Opt. Precision Eng. , 2018 , 26 ( 12 ): 2971 - 2981 . (in Chinese) . doi: 10.3788/ope.20182612.2971 http://dx.doi.org/10.3788/ope.20182612.2971
0
Views
1661
下载量
1
CSCD
Publicity Resources
Related Articles
Related Author
Related Institution