Ultra-precision gear-grinding processing based on class 1 master gear

LING Si-ying; WANG Li-ding; LI Ke-hong; MA Yong

doi:10.3788/OPE.20111907.1596

您当前的位置：

首页 >

文章列表页 >

Ultra-precision gear-grinding processing based on class 1 master gear

Article | 更新时间：2020-08-12

- Ultra-precision gear-grinding processing based on class 1 master gear
- Optics and Precision Engineering Vol. 19, Issue 7, Pages: 1596-1604(2011)
- 作者机构：
  
  1. 大连理工大学微纳米技术及系统辽宁省重点实验室,辽宁大连,116023
  2. 大连理工大学精密特种加工及微系统教育部重点实验室,辽宁大连,116023
- 作者简介：
- 基金信息：
- DOI：10.3788/OPE.20111907.1596
  CLC： TG61;TG580.6
- Received：27 October 2010，
  
  Revised：21 December 2010，
  
  Published Online：25 July 2011，
  
  Published：25 July 2011
- 稿件说明：
移动端阅览
凌四营, 王立鼎, 李克洪, 马勇. 基于1级精度基准标准齿轮的超精密磨齿工艺[J]. 光学精密工程, 2011,19(7): 1596-1604

LING Si-ying, WANG Li-ding, LI Ke-hong, MA Yong. Ultra-precision gear-grinding processing based on class 1 master gear[J]. Editorial Office of Optics and Precision Engineering, 2011,19(7): 1596-1604
凌四营, 王立鼎, 李克洪, 马勇. 基于1级精度基准标准齿轮的超精密磨齿工艺[J]. 光学精密工程, 2011,19(7): 1596-1604 DOI： 10.3788/OPE.20111907.1596.

LING Si-ying, WANG Li-ding, LI Ke-hong, MA Yong. Ultra-precision gear-grinding processing based on class 1 master gear[J]. Editorial Office of Optics and Precision Engineering, 2011,19(7): 1596-1604 DOI： 10.3788/OPE.20111907.1596.

摘要

为建立超精密磨齿工艺的科学原理与技术框架

以研制ISO 1328-1∶1995中1级精度的基准标准齿轮为目标

研究了超精密齿轮磨齿工艺原理与方法。首先

依据渐开线齿轮最佳成型原理

考虑机床关键元部件易精化及结构刚度高的特点

选择Y7125型大平面砂轮磨齿机为工具机。然后

从齿坯工艺与基准修复、机床参数的优化调整及科学的磨齿操作等方面对超精密磨齿工艺进行了探讨与研究。最后

通过磨齿实验研制出了m2和m4一级精度的基准标准齿轮。该项工艺的研究对我国齿轮制造技术与水平的全面提升具有指导作用。

Abstract

To establish the scientific principles and technical frameworks of the ultra-precision grinding technology

the research work was performed on the processing principles and methods of the ultra-precision gear-grinding to develop the ultra-precision master gears with class 1(ISO 1328-1:1995). Firstly

according to the optimal forming of an involute and the easy refinement and high structural rigidity of the machine

the gear grinder with flat-faced wheel Y7125 was chosen as the object machine tool. Then the ultra-precision gear-grinding processing was discussed and studied from the aspects of gear blank processing and datum renovation

optimal adjustment of grinder parameters and scientific gear-grinding operation. Finally

the medium module (m2 and m4) ultra-precision master gears with class 1 were developed by a scientific gear-grinding experiment. The research on ultra-precision gear-grinding processing plays a guiding role in the overall improvement of gear manufacturing technology in China.

关键词

Keywords

references

俞仁楠. 小模数齿轮行业分析. 2007年(诸暨)年会论文集. 中国齿轮专业协会年会,浙江诸暨:CGMA, 2007-10: 34-38. YU R N. Analysis of fine_gear industry. Years proceedings of CGMA2007. Years of CGMA, Zhejiang Zhuji:CGMA, 2007-10:34-38. (in Chinese)[2] 王立鼎,凌四营,马勇,等. 精密、超精密齿轮的加工方法[J]. 光学精密工程,2009,17(2):321-325. WANG L D, LING S Y, MA Y, et al. Processing methods of precision and ultra-precision cylindrical involute gear[J]. Opt.Precision Eng., 2009,17(02):321-325.(in Chinese)[3] 王立鼎,卢占山. 模数2基准标准齿轮的研制[J]. 光学精密工程,1982,(04):28-34. WANG L D,LU ZH SH. Development of normal master gear with modulus 2[J]. Opt. Precision Eng., 1982,(4):28-34. (in Chinese)[4] 刘兵,马勇,凌四营,等. 精密检齿芯轴的误差分离方法[J]. 工具技术,2010,44(03):92-95. LIU B, MA Y, LING S Y, et al. Error separation method of precise gear-measuring mandrel [J]. Tool Engineering, 2010, 44(03):92-95.(in Chinese)[5] 秦秉常,庞仙德. 怎样磨剃齿刀[M]. 北京:机械工业出版社,1977:11-12. QIN B CH, PANG X D. How to Grind Gear Shaving Cutter[M]. Beijing: China Machine Press, 1977: 11-12. (in Chinese)[6] 磨齿工作原理编写组. 磨齿工作原理[M]. 北京:机械工业出版社,1977:170-173. Editor Group of Gear Grinding Principle. Gear Grinding Principle[M]. Beijing:China Machine Press, 1977: 170-173. (in Chinese)[7] WANG L D,LING S Y,MA Y,et al. Effects of comprehensive eccentricity of involute cam on gear profile deviations[J]. Chinese Journal of Mechanical Engineering,2011,24(3):392-398.[8] 王立鼎. 在用分度盘分度的磨齿机上被磨齿轮周节精度的研究[J]. 精密制造与自动化,1981,3:35-41. WANG L D. Study of gear pitch accuracy on gear grinder with indexing plate[J]. Precise Manufacturing & Automation, 1981, 3:35-41. (in Chinese)[9] 凌四营,王立鼎,马勇,等. 大平面砂轮磨削面锥形误差对齿轮齿廓偏差的影响[J]. 制造技术与机床, 2010(08):116-120. LING S Y, WANG L D, MA Y, et al. Effect of cone-shaped error of flat-faced wheels grinding face on gear profile deviation[J]. Manufacturing Technology & Machine Tool, 2010(8):116-120. (in Chinese)[10] 凌四营,王立鼎,马勇,等. 控制大平面砂轮磨削面锥形误差提高齿轮螺旋线精度[J]. 光学精密工程,2010,18(3):630-636. LING S Y,WANG L D, MA Y, et al. Improving gear helix accuracy by controlling cone-shaped error of flat-faced wheels grinding face [J]. Opt.Precision Eng., 2010, 18(3):630-636.(in Chinese)[11] 凌四营,王立鼎,马勇,等. 皮带松紧度对Y7125磨齿机振动影响的实验研究[J]. 振动、测试与诊断,2010,30(5):525-528. LING S Y,WANG L D, MA Y,et al. Experimental study on the influence of belt tightness on grinder Y7125s vibration [J]. Journal of Vibration, Measurenent & Diagnosis, 2010, 30(5):525-528. (in Chinese)[12] 王庆男,马勇,凌四营. 隔振片数量对Y7125型磨齿机振动影响的实验研究[J]. 噪声与振动控制,2010,30(5):34-38. WANG Q N, MA Y, LING S Y. Experimental study on the influence of number of damping sheets on grinder Y7125s vibration [J]. Noise and Vibration Control, 2010, 30(5):34-38. (in Chinese)

Views

602

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

No data

Related Author

No data

Related Institution

No data

AI问答

Address：No.3888 Dong Nanhu Road, Changchun, Jilin, China Postal code：130033
Tel：0431-86176855 Email：gxjmgc@ciomp.ac.cn
Technical support is provided by Beijing Founder electronics co., LTD 吉ICP备11002662号-17 京公网安备11010802024621
It is recommended to read the content of this site in Chrome&IE9+. Please switch to extreme mode in browser 360.
Cookies We use cookies to help provide and enhance our service and tailor content. By continuing, you agree to the use of cookies.

⁰