ZHANG Zhao-yang, LI Zhong-yang, WANG Yao-min, MAO Wei-ping. Mechanical-electrochemical micro-etching under laser shock effect[J]. Editorial Office of Optics and Precision Engineering, 2012,20(6): 1310-1315
ZHANG Zhao-yang, LI Zhong-yang, WANG Yao-min, MAO Wei-ping. Mechanical-electrochemical micro-etching under laser shock effect[J]. Editorial Office of Optics and Precision Engineering, 2012,20(6): 1310-1315 DOI: 10.3788/OPE.20122006.1310.
Mechanical-electrochemical micro-etching under laser shock effect
An aluminum alloy workpiece was etched by a compound processing of laser and electrochemistry in an experimental system established
and the influence of mechanic effect caused by a laser shock and an electrochemical effect on the process quality was investigated .The results show that when a high-energy pulsed laser irradiates on the metal workpiece in the solution
it will take the elastic deformation by the jet impact and the shock wave force caused by the laser. Under the stress of the laser shock wave
the potential electrode is changed
current density is increased
and the electrochemical corrosion of metallic materials is accelerated. Moreover
the mechanics effect of laser shock could remove the passivation layer on the workpiece surface irradiated by the laser
and the material at this zone is eroded and removed. However
the other zone material could not be corroded with the protection of the passivation layer
which enhances the locally etching ability of electrochemical machining significantly. Finally
the compound machining of the laser shock and electrochemical corrosion was used to achieve a micro-etching with a high aspect ratio and a line width of 140 μm in the NaNO
3
solution with a concentration of 0.5 mol/L
which obtains good processing quality and satisfactory shaping precision.
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references
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