Comprehensive measurement errors of 5-axis turning-milling centers and their compensation strategies

XIE Chun; ZHANG Wei-min

doi:10.3788/OPE.20142204.1004

您当前的位置：

首页 >

文章列表页 >

Comprehensive measurement errors of 5-axis turning-milling centers and their compensation strategies

Micro/Nano Technology and Fine Mechanics | 更新时间：2020-08-13

- Comprehensive measurement errors of 5-axis turning-milling centers and their compensation strategies
- Optics and Precision Engineering Vol. 22, Issue 4, Pages: 1004-1011(2014)
- 作者机构：
  
  1. 同济大学中德工程学院上海,201804
  2. 同济大学机械与能源工程学院上海,201804
- 作者简介：
- 基金信息：
- DOI：10.3788/OPE.20142204.1004
  CLC： TH161.5;TG659
- Received：02 September 2013，
  
  Revised：01 November 2013，
  
  Published：25 April 2014
- 稿件说明：
移动端阅览
谢春, 张为民,. 车铣复合加工中心综合误差检测及补偿策略[J]. 光学精密工程, 2014,22(4): 1004-1011

XIE Chun, ZHANG Wei-min,. Comprehensive measurement errors of 5-axis turning-milling centers and their compensation strategies[J]. Editorial Office of Optics and Precision Engineering, 2014,22(4): 1004-1011
谢春, 张为民,. 车铣复合加工中心综合误差检测及补偿策略[J]. 光学精密工程, 2014,22(4): 1004-1011 DOI： 10.3788/OPE.20142204.1004.

XIE Chun, ZHANG Wei-min,. Comprehensive measurement errors of 5-axis turning-milling centers and their compensation strategies[J]. Editorial Office of Optics and Precision Engineering, 2014,22(4): 1004-1011 DOI： 10.3788/OPE.20142204.1004.

摘要

根据五轴车铣复合加工中心的结构及其运动链构型特点，设计了综合误差检测方案。检测包括车主轴床身至铣主轴运动链的空间误差检测以及车主轴的热误差检测两部分。由于检测方案使刀具-工件之间构成了完整的运动链，解决了单纯的空间误差检测方法未考虑车主轴运动链误差影响的问题。文中同时提出了车铣复合加工中心综合误差补偿策略以及运用神经网络算法的几何误差和热误差综合补偿模型。采用分步体对角空间误差检测后，实施了空间误差补偿。补偿后四条体对角线的空间误差都明显减小，减小幅度从15.24

m到50.83

m，误差补偿效果从39.10%提高到78.06%。本文提出的方法极大地改善了空间误差补偿精度。

Abstract

A comprehensive error measurement plan was designed based on the structure and characters of the kinematic chain for a 5-axis turning-milling combine machine system to compensate errors. The measurement tests include two parts: the volumetric error between turning main spindle frame and milling spindle and the thermal error of turning main spindle. As the plan combined the tool and the working piece to be a complete kinematic chain

the problem of the turning main spindle chain error effect which was not considered in the single space measurement was solved. The comprehensive error compensation model of geometrical errors and thermal errors were also set up based on artificial neural network algorithm and then the volumetric error was compensated after measurement in body diagonals along three axes. The experiments show that the volumetric errors of four body diagonals are obviously decreased with the values from 15.24

m to 50.83

m after compensation and the compensation effects have been improved from 39.10% to 78.06%. The method improves volumetric error compensation accuracy.

关键词

Keywords

references

BOHEZ E L, ARIYAJUNYA B, SINLAPEECHEEWA C, et al. Systematic geometric rigid body error identification of 5-axis milling machines[J]. Computer-Aided Design, 2007, 39(4):229-244.

XIE CH, ZHANG W M. Structural kinematics and error law research of 5-axis turning-milling complex centers[J]. Advanced Materials Research, 2011, 148-149: 649-652.

李锐钢. 基于激光跟踪仪标定五轴数控加工中心主轴[J]. 光学精密工程, 2012, 20(3): 477-483. LI R G. Calibration of tool spindle for 5-axis CNC machine using laser tracker[J]. Opt. Precision Eng., 2012, 20(3): 477-483. (in Chinese)

VAN TUTTERVELT C A, PENG J. Symbiosis of modelling and sensing to improve the accuracy of workpieces in small batch machining operations[J].The International Journal of Advanced Manufacturing Technology, 1999, 15(10):699-710.

RAMESH R, MANNAN M A, POO A N. Error compensation in machine tools-a review: Part Ⅱ: thermal errors[J]. International Journal of Machine Tools & Manufacture, 2000, 40(9):1257-1284.

LEETE D J. Automatic compensation of alignment errors in machine tools[J]. International Journal of Machine Tool Design and Research, 1961, 1(4):293-324.

FRENCH D, HUMPHRIES S H. Compensation for backlash and alignment errors in a numerically controlled machine tool by a digital computer program[J]. Proceedings of the 8th MTDR Conference, 1967, 8(2): 707-726.

SCHULTSCHIK R. The components of the volumetric accuracy[J]. Annals of CIRP, 1977, 25(1): 223-227.

CHEN J S, YUAN J X, NI J, et al. Real-time compensation of time-variant volumetric errors on a machining center[J]. J.Eng.Ind., 1993, 115(4):472-479.

LIN P D, EHMANN K F. Direct volumetric error evaluation for multi-axis machines[J]. Int. J. of Mach. Tools & Manufacture, 1993, 33(5):675-693.

CHUN X, ZHANG W M. Kinematic error model between milling spindle and bottom turret on turning-milling complex center[C]. Proceedings of the 4th Asia International Symposium on Mechatronics (AISM), 2010: 379-382.

夏毅敏, 张刚强, 罗松保, 等. 非球面超精密机床静压轴承温度场的分布[J]. 光学精密工程, 2012, 20(8): 1759-1764. XIA Y M, ZHANG G Q, LUO S B, et al. Temperature field distribution of non-spherical hydrostatic bearings for ultra-precision machine tools[J]. Opt. Precision Eng., 2012, 20(8): 1759-1764. (in Chinese)

WEI ZH ZH, ZHANG G J, LI X.The application of machine vision in inspecting position-control accuracy of motor control systems[C]. Proceedings of the Fifth International Conference on Electrical Machines and Systems, Shenyang, P.R. China: ICEMS, 2001, 2:787-790.

IBARAKI S, HATA T. A new formulation of laser step diagonal measurement-Three dimensional case[J]. Precision Engineering, 2010, 34(3):516-525.

WANG C. A definition of volumetric error[J]. Manufacturing Engineering, 2005, 134(1):16-17.

SVOBODA O, BACH P, LIOTTO G, et al. Definitions and correlations of 3D volumetric positioning errors of CNC machining centers. Proceedings of the IMTS 2004 Manufacturing Conference, 2004(9): 1-8.

林伟青, 傅建中, 许亚洲, 等. 基于LS-SVM与遗传算法的数控机床热误差辨识温度传感器优化策略[J]. 光学精密工程, 2008, 16(9): 1682-1686. LIN W Q, FU J ZH, XU Y ZH, et al. Optimal sensor placement for thermal error identification of NC machine tool based on LS-SVM and genetic algorithm[J]. Opt. Precision Eng., 2008, 16(9): 1682-1686. (in Chinese)

苗恩铭, 龚亚运, 成天驹, 等. 支持向量回归机在数控加工中心热误差建模中的应用[J]. 光学精密工程, 2013, 21(4):980-986. MIAO EN M, GONG Y Y, CHENG T J, et al. Application of support vector regression machine to thermal error modeling of machine tools[J]. Opt. Precision Eng., 2013, 21(4):980-986. (in Chinese)

Views

403

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Embedded position detection method and error compensation for servo motors

Grating interferometric precision nanometric measurement technology

Parallelism measurement and trajectory planning of multi-channel double crystal monochromator

Error analysis and correction of surface inclination angle of non-coaxial parallel chromatic confocal measurement system

Development of integrated torque sensor for harmonic reducer and Error Compensation

Related Author

ZHENG Fangyan

XU Haojie

YUAN Binfei

LI Xinghui

CUI Can

LU Haolin

LIU Maomao

HE Siyu

Related Institution

Engineering Research Center of Mechanical Testing Technology and Equipment， Ministry of Education， Chongqing University of Technology

Shenzhen International Graduate School， Tsinghua University

Tsinghua-Berkeley Shenzhen Institute， Tsinghua University

School of Power and Mechanical Engineering， Wuhan University

Advanced Light Source Research Center， Wuhan University

AI问答

Address：No.3888 Dong Nanhu Road, Changchun, Jilin, China Postal code：130033
Tel：0431-86176855 Email：gxjmgc@ciomp.ac.cn
Technical support is provided by Beijing Founder electronics co., LTD 吉ICP备11002662号-17 京公网安备11010802024621
It is recommended to read the content of this site in Chrome&IE9+. Please switch to extreme mode in browser 360.
Cookies We use cookies to help provide and enhance our service and tailor content. By continuing, you agree to the use of cookies.

⁰