LIU Yuan, XIAO Ren-qin, HAN De-dong etc. Lightweight design of primary force-taking structures for spacecrafts[J]. Editorial Office of Optics and Precision Engineering, 2015,23(11): 3083-3089
LIU Yuan, XIAO Ren-qin, HAN De-dong etc. Lightweight design of primary force-taking structures for spacecrafts[J]. Editorial Office of Optics and Precision Engineering, 2015,23(11): 3083-3089 DOI: 10.3788/OPE.20152311.3083.
Lightweight design of primary force-taking structures for spacecrafts
On the basis of carbon fiber composites with advantages of high specific strength and high modulus
a structural design scheme of the carbon fiber composite primary force-taking structure combined with several layer element modules was proposed for a principle bearing cylinder in satellite and rocket structures. A primary force-taking structure was designed based on composite laminate structure theories and section beam theories. The designed primary force-taking structure was molded in layering by carbon fiber composite material piles to remove the couple stiffness between the layers and was formed with a thin skin+"几"stringers +"T"-shaped cross-rib truss structure to improve its loading abilities. The primary force-taking structure was simulated numerically. The results indicate that the strength and stiffness of the designed structure meet design requirements. Finally
the primary force-taking structure was assessed by experiments. The verified results show that both the experimental results and simulation results are consistent. As compared to the same type of aluminum structure
the deadweight of the designed structure has reduced by 30%
which means that the proposed lightweight design method is effective.
关键词
Keywords
references
李威, 郭权锋. 碳纤维复合材料在航天领域的应用[J]. 中国光学, 2011, 4(3):201-212. LI W, GUO Q F. Application of carbon fiber composites to cosmonautic fields[J].Chinese Optics, 2011, 4(3):201-212.(in Chinese)
刘磊, 高明辉. 空间大口径望远镜可展开式反射镜单元镜支撑技术[J]. 光学 精密工程,2005, 13(3):127-134. LIU L,GAO M H. Support technique of deployable unit mirror in space large aperture telescope[J]. Opt. Precision Eng., 2005, 13(3):127-134.(in Chinese)
虞自飞, 周徐斌, 申军烽, 等. 卫星飞轮隔振与吸振联合减振系统设计[J]. 光学 精密工程,2014, 22(4):897-903. YU Z F, ZHOU X B, SHEN J F, et al.. Design of joint vibration reduction system combined isolation and absorbtion for flywheel[J]. Opt. Precision Eng., 2014, 22(4):897-903.(in Chinese)
姚俊,谭时芳,李明珠,等. 一体化、轻量化卫星承力筒的研究[J]. 航天返回与遥感,2010(1):55-63 YAO J, TAN SH F, LI M ZH, et al.. Study on the combined and light satellite cylinder[J].Spacecraft Recovery & Remote Sensing, 2010(1):55-63.(in Chinese)
刘夏杨. 航天飞行器复合材料上面级结构设计与分析[D]. 哈尔滨:哈尔滨工业大学,2010. LIU X Y. Design and simulation of the composite upstage of aerospace vehicle[D]. Harbin:Harbin Institute of Technology, 2010.(in Chinese)
MCCARTHY M A, MCCARTHY C T, PADHI G S. A simple method for determining the effects of bolt-hole clearance on load distribution in single-column multi-bolt composite joints[J]. Composite Structures, 2006, 73(1):78-87.
汪玮. 运载火箭加速级复合材料载荷承力结构优化设计[D]. 南京:南京航空航天大学,2010. WANG W. Optimum Design of Composite Payload Bearing Structure on the Launch Vehicle Acceleration Stage[D]. Nanjing:Nanjing University of Aeronautics and Astronautics, 2010.(in Chinese)
郭疆, 邵明东, 王国良, 等. 空间遥感相机碳纤维机身结构设计[J]. 光学 精密工程, 2012, 20(3):571-578. GUO J, SHAO M D, WANG G L, et al.. Design of optical-mechanical structure made of CFC in space remote sensing camera[J]. Opt. Precision Eng., 2012, 20(3):571-578.(in Chinese)
丁玲, 孙辉, 贾宏光, 等. 应用遗传算法优化设计机翼复合材料蜂窝夹层结构蒙皮[J]. 光学 精密工程, 2014, 22(12):3272-3279. DING L, SUN H, JIA H G, et al.. Optimization design of composite wing skin with honeycomb sandwich by genetic algorithm[J]. Opt. Precision Eng., 2014,22(12):3272-3279.(in Chinese)
李威, 刘宏伟. 大口径空间光学遥感器的碳纤维复合材料精密支撑构件的结构稳定性研究[J]. 光学 精密工程, 2008, 16(11):2173-2179. LI W, LIU H W. Structure stability study for carbon fiber composites precision component in a large aperture space optical remote sensor[J]. Opt. Precision Eng., 2008, 16(11):2173-2179.(in Chinese)
付密果, 刘源, 崔敏亮, 等. 空间飞行器用金属橡胶减振器[J]. 光学 精密工程, 2013, 21(5):1174-1182. FU M G, LIU Y, CUI M L, et al.. Metal-rubber vibration absorber for aerocraft[J]. Opt. Precision Eng., 2013, 21(5):1174-1182.(in Chinese)
沙巍, 陈长征, 许艳军, 等. 离轴三反空间相机主三镜共基准一体化结构[J]. 光学 精密工程, 2015, 23(6):1612-1619. SHA W, CHEN CH ZH, XU Y J, et al.. Integrated primary and tertiary mirror components from common base line of off-axis TMA space camera[J]. Opt. Precision Eng., 2015, 23(6):1612-1619.(in Chinese)
隋允康, 张政, 杜家政. 框架结构的截面和形状两级优化[J]. 工程力学, 2009, 26(8):116-122. SUI Y K, ZHANG ZH, DU J ZH. Two-level optimization for section and shape of framed structures[J].Engineering Mechanics, 2009, 26(8):116-122.(in Chinese)