Response surface experiments of effect factors on temperature in high speed cutting

FENG Yong; JIA Bing-hui; JIA Xiao-lin

doi:10.3788/OPE.20152313.0388

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Response surface experiments of effect factors on temperature in high speed cutting

更新时间：2020-08-13

- Response surface experiments of effect factors on temperature in high speed cutting
- Optics and Precision Engineering Vol. 23, Issue 10z, Pages: 388-395(2015)
- 作者机构：
  
  南京工程学院机械工程学院,江苏南京,211167
- 作者简介：
- 基金信息：
- DOI：10.3788/OPE.20152313.0388
  CLC： TG506.1
- Received：17 April 2015，
  
  Revised：20 May 2015，
  
  Published：14 November 2015
- 稿件说明：
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冯勇, 贾丙辉, 贾晓林. 高速切削时温度影响因素的响应面实验[J]. 光学精密工程, 2015,23(10z): 388-395

FENG Yong, JIA Bing-hui, JIA Xiao-lin. Response surface experiments of effect factors on temperature in high speed cutting[J]. Editorial Office of Optics and Precision Engineering, 2015,23(10z): 388-395
冯勇, 贾丙辉, 贾晓林. 高速切削时温度影响因素的响应面实验[J]. 光学精密工程, 2015,23(10z): 388-395 DOI： 10.3788/OPE.20152313.0388.

FENG Yong, JIA Bing-hui, JIA Xiao-lin. Response surface experiments of effect factors on temperature in high speed cutting[J]. Editorial Office of Optics and Precision Engineering, 2015,23(10z): 388-395 DOI： 10.3788/OPE.20152313.0388.

摘要

利用响应面法研究了高速切削AISI1045钢过程中主要切削参数变化对切削温度的影响。建立了高速切削温度测量实验系统;然后

在斜角切削机理分析基础上

应用Box-Behnken Design(BBD)响应面实验方法设计了考虑切削速度、进给量、轴向切深和径向切宽的4因素3水平实验;最后

分析了各因素对高速切削温度的影响及温度变化范围。结果表明:进给量约为0.05~0.11 mm时

随切削速度增加

切削温度缓慢升高;进给量大于0.11 mm时

随切削速度的增加

切削温度呈缓慢降低现象;保持切削速度不变

随轴向切深增大

切削温度呈线性增大;当轴向切深小于1.5 mm时

随径向切宽的增加切削温度先变小后变大;当轴向切深大于1.5 mm时

切削温度随径向切宽的增大线性增大。综合分析表明

进给量和轴向切深的变化对切削温度影响较显著。

Abstract

On the basis of the response surface method

the influences of main high speed cutting factors on cutting temperatures in AISI1045 steel cutting processing were researched. A high-speed cutting temperature measurement test system was established. The tests with four factors and three levels were designed by applying Box-Behnken Design(BBD) response surface experimental design method considering the cutting speed

feed

axial cutting depth and the radial cutting width. Then

the effects of various factors on high-speed cutting temperature and temperature range were analyzed. Results show that when the feed is 0.05-0.11 mm

the cutting temperature rises slowly with cutting speed increasing; when the feed is greater than 0.11 mm

the cutting temperature decreases slowly with cutting speed increasing. However

when cutting speed maintains unchanged

the cutting temperature increases linearly with axial cutting depth increasing. When axial cutting depth is less than 1.5 mm

the cutting temperature first decreases then increases with radial cutting width increasing; when axial cutting depth is greater than 1.5 mm

the cutting temperature increases with radial cutting width increasing linearly. Comprehensive analysis shows that feed and axial cutting depth effect on cutting temperature changes more significant.

关键词

Keywords

references

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