Development of 5kW diode laser hardening source with homogenized intensity distribution

Xing-chen LIN; Hong-bo ZHU; Biao WANG; Ya-wei ZHANG; Cheng-lin ZHOU; Yong-qiang NING; Li-jun WANG

doi:10.3788/OPE.20172505.1178

您当前的位置：

首页 >

文章列表页 >

Development of 5kW diode laser hardening source with homogenized intensity distribution

Modern Applied Optics | 更新时间：2020-07-07

- Development of 5kW diode laser hardening source with homogenized intensity distribution
- Optics and Precision Engineering Vol. 25, Issue 5, Pages: 1178-1184(2017)
- 作者机构：
  
  1.中国科学院长春光学精密机械与物理研究所, 吉林长春 130033
  2.江苏华博数控设备有限公司, 江苏淮安 223100
- 作者简介：
- 基金信息：
- DOI：10.3788/OPE.20172505.1178
  CLC： TN248.4
- Received：15 December 2016，
  
  Accepted：20 January 2017，
  
  Published：25 May 2017
- 稿件说明：
移动端阅览
Xing-chen LIN, Hong-bo ZHU, Biao WANG, et al. Development of 5kW diode laser hardening source with homogenized intensity distribution[J]. Optics and precision engineering, 2017, 25(5): 1178-1184.
DOI：

Xing-chen LIN, Hong-bo ZHU, Biao WANG, et al. Development of 5kW diode laser hardening source with homogenized intensity distribution[J]. Optics and precision engineering, 2017, 25(5): 1178-1184. DOI： 10.3788/OPE.20172505.1178.

摘要

随着半导体激光自身输出功率和转换效率的提升，半导体激光已经广泛的应用于激光加工领域。本文针对目前激光加工领域对半导体激光硬化光源的需求，研制了波长为976 nm的连续输出半导体激光硬化光源。该光源采用空间/偏振合束工艺达到了较高的合束效率，采用柱面微透镜阵列分割与聚焦镜复合较好地匀化了巴条激光器慢轴方向固有的光强起伏，使聚焦光斑的光强呈平顶分布。最后对该光源进行了实验装调和测试。结果表明，在工作电流为93 A时，光源的最大输出功率为5 120W，电光转换效率达47%，光斑尺寸为2 mm×16 mm，光斑分布为平顶分布，平整度大于90%，满足工业中对大面积、高效率激光硬化的要求。

Abstract

With the improvement of self output power and conversion efficiency

semiconductor lasers have been widely used in laser processing field. Aiming at current requirement for hardening light source of semiconductor laser in laser processing field

a continuous output hardening light source of semiconductor laser with a wavelength of 976 mm was developed. The light source reached higher beam combination efficiency by adopting space/polarization beam combination technique

and better homogenized inherent light intensity fluctuation along slow axis for laser bar by adopting array division of cylindrical micro lens combined with focusing lens

thus making light intensity of focus spots flatly distributed. Finally

the light source was adjusted and tested experimentally. The results show that when the working current is 93 A

the maximum output power of the light source is 5 120 W

the electro-optical conversion efficiency reaches 47%

the spot size is 2 mm×16 mm and the flatness of the spot distribution is over 90%

which meet the requirement for large-scale high efficiency laser hardening in industry.

关键词

Keywords

references

伍耀庭, 刘继常, 刘石柏, 等.半导体激光在再制造产业中的应用[J].应用激光, 2013, 33(3):333-339.

WU Y T, LIU J CH, LIU SH B, et al .. Application of diode laser in the remanufacturing industry[J]. Applied Laser , 2013, 33(3):333-339. (in Chinese)

王超, 蔡红, 叶俭, 等. Cr 12 MoV钢的高功率半导体激光表面硬化[J].热处理, 2013, 28(1):47-51.

WANG CH, CAI H, YE J, et al .. Surface hardening of Cr 12 MoV steel by high power diode laser[J]. Heat Treatment , 2013, 28(1):47-51. (in Chinese)

郭士锐, 陈智君, 张群莉, 等.大功率半导体激光表面改性的研究进展[J].激光与光电子学进展, 2013, 50(5):050004.

GUO SH R, CHEN ZH J, ZHANG Q L, et al .. Research progress on laser surface modification by high-power diode laser[J]. Laser & Optoelectronics Progress , 2013, 50(5):050004. (in Chinese)

朱洪波, 张金胜, 马军, 等. 10 kW连续输出半导体激光熔覆光源[J].光学精密工程, 2013, 21(4):829-834.

ZHU H B, ZHANG J SH, MA J, et al .. 10 kW CW diode laser cladding sources[J]. Opt. Precision Eng ., 2013, 21(4):829-834. (in Chinese)

谭昊, 郭林辉, 高松信, 等. kW级光纤耦合输出二极管激光器模块[J].强激光与粒子束, 2012, 24(11):2581-2584.

TAN H, GUO L H, GAO S X, et al .. kW-output fiber coupled diode laser module[J]. High Power Laser and Particle Beams , 2012, 24(11):2581-2584. (in Chinese)

张俊, 单肖楠, 刘云, 等.千瓦级高光束质量半导体激光线阵合束光源[J].中国激光, 2012, 39(2):0202010.

ZHANG J, SHAN X N, LIU Y, et al .. Kilowatt-output and high beam quality diode laser linear array coupling source[J]. Chinese Journal of Lasers , 2012, 39(2):0202010. (in Chinese)

HUANG R K, CHANN B, BURGESS J, et al ..Direct diode lasers with comparable beam quality to fiber, CO 2 , and solid state lasers[J]. SPIE , 2012, 8241:824102.

BAUMANN M, KRAUSE V, BERGWEILER G, et al .. Local heat treatment of high strength steels with zoom-optics and 10kW-diode laser[J]. SPIE , 2012, 8239:82390J.

MALCHUS J, KRAUSE V, KOESTERS A, et al .. A 25 kW fiber-coupled diode laser for pumping applications[J]. SPIE , 2014, 8965:89650B.

BROOKSHIER S, WASHKO J, PARKER K, et al .. The use of novel, direct diode lasers for large area hard-facing and high deposition rate cladding to enhance surface wear and corrosion resistance[J]. SPIE , 2012, 8239:82390H.

XIONG L L, WANG M, WANG X B, et al .. 3000W CW diode laser cladding system[J]. SPIE , 2012, 8241:824106.

张俊, 彭航宇, 刘云, 等.三波长合束高亮度半导体激光光源[J].中国激光, 2013, 40(4):0402011.

ZHANG J, PENG H Y, LIU Y, et al ..High brightness diode laser source based on three-wavelength multiplexing[J]. Chinese Journal of Lasers , 2013, 40(4):0402011. (in Chinese)

彭航宇, 张俊, 付喜宏, 等.高效外腔光谱合束半导体激光器阵列[J].中国激光, 2013, 40(7):0702015.

PENG H Y, ZHANG J, FU X H, et al ..High-efficiency external cavity spectral-beam-combined diode laser array[J]. Chinese Journal of Lasers , 2013, 40(7):0702015. (in Chinese)

朱洪波, 李艳华, 郝明明, 等.基于偏振复用技术的半导体激光加工光纤耦合模块[J].光学精密工程, 2013, 21(5):1137-1143.

ZHU H B, LI Y H, HAO M M, et al ..Fiber coupled diode laser module for laser processing by polarization multiplexing[J]. Opt. Precision Eng ., 2013, 21(5):1137-1143. (in Chinese)

郝明明, 秦莉, 朱洪波, 等.基于半导体激光短阵列的976 nm高功率光纤耦合模块[J].光学精密工程, 2013, 21(4):895-903.

HAO M M, QIN L, ZHU H B, et al .. High power 976 nm fiber coupled module based on diode laser short bars[J]. Opt. Precision Eng ., 2013, 21(4):895-903. (in Chinese)

张俊, 彭航宇, 朱洪波, 等.用于不锈钢薄板切割的直接半导体激光源[J].发光学报, 2015, 36(10):1188-1194.

ZHANG J, PENG H Y, ZHU H B, et al ..Direct diode laser source for stainless sheet cutting[J]. Chinese Journal of Luminescence , 2015, 36(10):1188-1194. (in Chinese)

王立军, 彭航宇, 张俊.大功率半导体激光合束进展[J].中国光学, 2015, 8(4):517-534.

WANG L J, PENG H Y, ZHANG J. Advance on high power diode laser coupling[J]. Chinese Optics , 2015, 8(4):517-534. (in Chinese)

刘友强, 曹银花, 李景, 等.激光加工用5 kW光纤耦合半导体激光器[J].光学精密工程, 2015, 23(5):1279-1287.

LIU Y Q, CAO Y H, LI J, et al .. 5 kW fiber coupling diode laser for laser processing[J]. Opt. Precision Eng ., 2015, 23(5):1279-1287. (in Chinese)

郎超, 尧舜, 陈丙振, 等.半导体激光器阵列的"smile"效应对光束质量的影响[J].中国激光, 2012, 39(5):0502006.

LANG CH, YAO SH, CHEN B ZH, et al .. "Smile" effect on the beam quality for diode laser arrays[J]. Chinese Journal of Lasers , 2012, 39(5):0502006. (in Chinese)

TRAUB M, HOFFMANN H D, PLUM H D, et al .. Homogenization of high power diode laser beams for pumping and direct applications[J]. SPIE , 2006, 6104:61040Q.

KÖHLER B, AHNEPOHL F, ROTTER K, et al .. New approach for high-power diode laser modules with homogenized intensity distribution[J]. SPIE , 2011, 7918:79180U.

REVERMANN M, BAYER A, MEINSCHIEN J. Line length scalable high power diode laser with power densities > 100 kW/cm 2 for industrial Si-annealing applications[J]. SPIE , 2008, 6879:68790R.

周旻超, 江先锋, 张丽芳, 等.大功率半导体激光器叠阵的光学性能[J].中国激光, 2013, 40(12):1202004.

ZHOU M CH, JIANG X F, ZHANG L F, et al .. Optical performance of high power laser diode stack[J]. Chinese Journal of Lasers , 2013, 40(12):1202004. (in Chinese)

Views

268

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Acceleration and deceleration combined with look-ahead control of laser processing machine tools for engine connecting rod cracking groove

Autofocus system for invisible pulsed laser

Microtopography experiment of laser ablation on surface of special-shaped solid wood

Porosity control of Inconel 718 in high deposition-rate laser metal deposition

5 kW fiber coupling diode laser for laser processing

Related Author

Qifeng ZHENG

Baojun LIN

LI Ji-kai

FU Xing

QI Hui

BAI Yan

YANG Chun-mei

WU Zhe

Related Institution

Roll Forging Institute， Jilin University

School of Communication Engineering， Jilin University

School of Precision Instrument and Opto-Electronics Engineering, Tianjin University

College of Mechanical and Electrical Engineering, Northeast Forestry University

Fraunhofer Institute for Laser Technology

AI问答

Address：No.3888 Dong Nanhu Road, Changchun, Jilin, China Postal code：130033
Tel：0431-86176855 Email：gxjmgc@ciomp.ac.cn
Technical support is provided by Beijing Founder electronics co., LTD 吉ICP备11002662号-17 京公网安备11010802024621
It is recommended to read the content of this site in Chrome&IE9+. Please switch to extreme mode in browser 360.
Cookies We use cookies to help provide and enhance our service and tailor content. By continuing, you agree to the use of cookies.

⁰