One-step ultrasonic method to investigate characteristics of metal-packaged FBG sensors

Dan-dan RONG; Yu-min ZHANG; Yan-ming SONG; Fan-yong MENG; Fei LUO

doi:10.3788/OPE.20182610.2380

您当前的位置：

首页 >

文章列表页 >

One-step ultrasonic method to investigate characteristics of metal-packaged FBG sensors

Modern Applied Optics | 更新时间：2020-07-05

- One-step ultrasonic method to investigate characteristics of metal-packaged FBG sensors
- Optics and Precision Engineering Vol. 26, Issue 10, Pages: 2380-2388(2018)
- 作者机构：
  
  1.北京信息科技大学光纤传感与系统北京实验室, 北京 100016
  2.北京信息科技大学光电信息与仪器北京市工程研究中心, 北京 100192
- 作者简介：
- 基金信息：
- DOI：10.3788/OPE.20182610.2380
  CLC： TN253;TG496
- Received：05 June 2018，
  
  Accepted：25 July 2018，
  
  Published：25 October 2018
- 稿件说明：
移动端阅览
Dan-dan RONG, Yu-min ZHANG, Yan-ming SONG, et al. One-step ultrasonic method to investigate characteristics of metal-packaged FBG sensors[J]. Optics and precision engineering, 2018, 26(10): 2380-2388.
DOI：

Dan-dan RONG, Yu-min ZHANG, Yan-ming SONG, et al. One-step ultrasonic method to investigate characteristics of metal-packaged FBG sensors[J]. Optics and precision engineering, 2018, 26(10): 2380-2388. DOI： 10.3788/OPE.20182610.2380.

摘要

为解决传统胶封传感器普遍存在的蠕变、老化问题，本文提出基于一步超声法的光纤光栅表面金属化封装方法。在相同条件下分别对有聚酰亚胺涂覆层和无涂层的两种FBG进行金属化封装，研究了封装后FBG传感器的光谱、热学和力学特性，并利用扫描电子显微镜对其横截面的微观形貌进行了表征。结果表明：封装后有涂覆层FBG的反射光谱无明显畸变、边模抑制比大于10 dB，温度灵敏系数达34.63 pm/℃，应变灵敏系数为1.18 pm/με，应变传递效率达98.5%，线性度达0.999，均优于无涂层的FBG传感器。当温度从14.2℃突变到80℃经过多次冲击试验，发现金属化封装无涂层的FBG的温度增敏结构被破坏，而有涂层的FBG传感器仍保持优异的温度响应特性。SEM图显示，金属合金与有无涂覆层的光纤和金属基底都结合致密。该方法无需对光纤进行表面金属化预处理，操作简单易行，在恶劣环境、超长服役时间的光纤传感应用领域中具有重要的价值。

Abstract

A one-step ultrasonic welding approach for metal-packaged fiber Bragg grating (FBG) sensors was proposed to solve the problem of aging and creep in the field of traditional adhesive packaging. FBGs with and without polyimide coatings were bonded to the surface of an aluminum alloy substrate via one-step ultrasonic welding. The spectrum and thermal and mechanical properties of the bonded FBGs were studied. Additionally

the cross sections of the FBG sensors were analyzed by a Scanning Electron Microscope (SEM). The results reveal that the reflection spectrum of the coated FBG sensor has no obvious distortion

and the side-mode suppression ratio is higher than 10 dB. It is shown that the temperature sensitivity coefficient of the polyimide-coated FBG is 34.63 pm/℃

the strain sensitivity coefficient is 1.18 pm/με

the strain transfer efficiency is 98.5%

and the linearity reaches 0.999

the value of which is higher than that of the uncoated FBG sensor. After performing several repetitive temperature impact tests at temperatures ranging from 14.2℃ to 80℃

it is found that the uncoated metal-packaged FBG sensor is destroyed

whereas the coated sensor maintains excellent temperature response characteristics. The SEM results show that the metal alloy bonded well to the surface of the coated and uncoated optical fibers. Furthermore

the one-step ultrasonic welding technique was confirmed to not require metallic pretreatment on the FBG surface; thus

the technique is relatively simple and requires less time to implement. The results indicate that the polyimide coating can effectively improve the reliability of metal-packaged FBG sensors for measuring temperature and strain

which would be useful in rigid-environments and for long-term sensing.

关键词

Keywords

references

KIM S W. Characteristics of strain transfer and the reflected spectrum of a metal-coated fiber Bragg grating sensor[J]. Optics and Lasers in Engineering, 2017, 96:83-93.

敬世美, 张轩宇, 梁居发, 等.飞秒激光刻写的超短光纤布拉格光栅及其传感特性[J].中国光学, 2017, 10(4):449-454.

JING SH M, ZHANG X Y, LIANG J F, et al.. Ultrashort fiber Bragg grating written by femtosecond laser and its sensing characteristics[J]. Chinese Optics, 2017, 10(4):449-454.(in Chinese)

李红, 祝连庆, 刘锋, 等.裸光纤光栅表贴结构应变传递分析与实验研究[J].仪器仪表学报, 2014, 35(8):1744-1750.

LI H, ZHU L Q, LIU F, et al.. Strain transfer analysis and experimental research of surface-bonded bare FBG[J]. Chinese Journal of Scientific Instrument, 2014, 35(8):1744-1750. (in Chinese)

JOHN J S, ADAM J H, MARCELO J D. Characterization of embedded fiber optic strain sensors into metallic structures via ultrasonic additive manufacturing[J]. SPIE, 2016, 9803(20):1-10.

刘士华, 陈涛, 李瑞亚, 等.基片式FBG温度传感器胶粘贴效果对其性能影响的研究[J].光电子·激光, 2016, 27(7):692-698.

LIU SH H, CHEN T, LI R Y, et al.. Research on the influence of adhesive stick effect on the performance of substrate FBG temperature sensor[J]. Journal of Optoelectronics·Laser, 2016, 27(7):692-698.(in Chinese)

田石柱, 张国庆, 王大鹏.表面式光纤布拉格光栅传感器应变传递机理的研究[J].中国激光, 2014, 41(8):145-150.

TAIN SH ZH, ZHANG G Q, WANG D P. Study on strain transfer mechanism of surface fiber Bragg grating sensor[J]. Chinese Journal of Laser, 2014, 41(8):145-150.(in Chinese)

刘浩, 陈伟民, 章鹏, 等.金属化粘接层对FBG应变传感性能的影响[J].光电子·激光, 2013, 24(4):642-648.

LIU H, CHEN W M, ZHANG P, et al.. Influence of metal bonding layer on strain sensing performance of FBG[J]. Journal of Optoelectronics·Laser, 2013, 24(4):642-648.(in Chinese)

MOU C, SAFFARI P, LI D, et al.. Smart structure sensors based on embedded fiber Bragg grating arrays in aluminum alloy matrix by ultrasonic consolidation[J]. Measurement Science & Technology, 2009, 20(3):54-57.

刘明尧, 季冬亮, 肖爽, 等.胶黏剂黏弹性对粘贴式FBG应变传递的影响[J].光学精密工程, 2016, 24(6):1307-1318.

LIU M Y, JI D L, XIAO SH, et al.. Effect of adhesive viscoelasticity on strain transfer mechanism of bonded FBG[J]. Opt. Precision Eng., 2016, 24(6):1307-1318.(in Chinese)

王楚虹, 陈伟民, 傅志芳, 等.光纤光栅自动化金属粘接性能[J].光子学报, 2016, 45(8):63-69.

WANG CH H, CHEN W M, FU ZH F, et al.. Characteristics of automatic bonded fiber Bragg grating with metal materials[J]. Acta Photonica Sinica, 2016, 45(8):63-69.(in Chinese)

HSIAO T C, HSIEH T S, CHEN Y C, et al.. Metal-coated fiber Bragg grating for dynamic temperature sensor[J]. Optik, 2016, 127(22):10740-10745.

GONZALEZ T G, ZORNOZA A, FRAGA S, et al.. Laser cladding-based metallic embedding technique for fiber optic sensors[J]. Journal of Lightwave Technology, 2018, 36(4):1018-1025.

ZHANG X, ALEMOHAMMAD H, TOYSERKANI E. Sensitivity alteration of fiber Bragg grating sensors with additive micro-scale bi-material coatings[J]. Measurement Science & Technology, 2013, 24(2):025106.

LI Y, WANG Y, WEN C. Temperature and strain sensing properties of the zinc coated FBG[J]. Optik-International Journal for Light and Electron Optics, 2016, 127(16):6463-6469.

KIM S W, JEONG M S, LEE I, et al.. Static mechanical characteristics of tin-coated fiber Bragg grating sensors[J]. Sensors and Actuators A Physical, 2014, 214:156-162.

WEN C J, LI Y L. Effects of metal coating on the fiber Bragg grating temperature sensing characteristics[J]. Journal of Modern Optics, 2015, 63(8):762-770.

CHO W J, HWANG A R, KIM S W. Residual strain characteristics of nickel-coated FBG sensors[J]. Transactions of the Korean Society of Mechanical Engineers-A, 2017, 41(7):613-620.

HAVERMANN D, MATHEW J, MACPHERSON W N, et al.. Temperature and strain measurements with fiber Bragg gratings embedded in stainless steel 316[J]. Journal of Lightwave Technology, 2015, 33(12):2474-2479.

DENG F, HUANG Y, AZARMI F, et al.. Pitted corrosion detection of thermal sprayed metallic coatings using fiber Bragg grating sensors[J]. Coatings, 2017, 7(3):35.

ALEMOHAMMAD H, TOYSERKANI E. Metal embedded optical fiber sensors:laser-based layered manufacturing procedures[J]. Journal of Manufacturing Science and Engineering, 2011, 133(3):031015.

MCKEEMAN I, NIEWCZAS P, KHAN S. A comparison of brazed metal and epoxied fiber Bragg grating strain sensors under high strain regimes[C]. 25 th International Conference on Optical Fiber Sensor , IEEE, 2017: 103233E. http://ieeexplore.ieee.org/document/7960925/

ZHU Z, XIAO Q. Research on the ultrasonic welding of titanium alloy after embedding fiber Bragg grating[J]. Transactions on Intelligent Welding Manufacturing, 2017:91-102.

李玉龙, 胡勇涛.光纤布拉格光栅在焊接监测中的应用[J].光学精密工程, 2013, 21(11):2803-2812.

LI Y L, HU Y T. The application status of the optical fiber Bragg grating in the field of welding monitoring[J]. Opt. Precision Engineering, 2013, 21(11):2803-2812. (in Chinese)

ZHANG Y, ZHU L, LUO F, et al.. Fabrication and characterization of metal-packaged fiber Bragg grating sensor by one-step ultrasonic welding[J]. Optical Engineering, 2016, 55(6):067103.

LI H, ZHU L, DONG M, et al.. Analysis on strain transfer of surface-bonding FBG on Al 7075-T6 alloy host[J]. Optik-International Journal for Light and Electron Optics, 2016, 127(3):1233-1236.

GAIN A K, ZHANG L. Growth mechanism of intermetallic compound and mechanical properties of nickel (Ni) nanoparticle doped low melting temperature tin-bismuth (Sn-Bi) solder[J]. Journal of Materials Science Materials in Electronics, 2015, 27(1):781-794.

MAMIDI V R, KAMINENI S, RAVINUTHALA L N, et al.. Characterization of encapsulating materials for fiber Bragg grating-based temperature sensors[J]. Fiber & Integrated Optics, 2014, 33(4):325-335.

Views

177

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Response characteristics of fiber Bragg gratings embedded in soft materials with different Young's modulus for bending measurement

The polishing method for polyimide membrane based on reactive ion etching

Polishing method for polyimide membranes based on reactive ion etching

Temperature compensated GMM-FBG current sensor

Non-equivalence correction of solar irradiance absolute radiometer

Related Author

Min CHEN

Heng WU

Li XIONG

Yue-hui YANG

Yong-xing GUO

YANG Zheng

JIN Zhiwei

CHEN Jianjun

Related Institution

Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology

Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology

2〖JP2〗Chongqing Key Laboratory of MultiScale Manufacturing Technology

Chongqing Institute of Green and Intelligent Technology， Chinese Academy of Sciences

Chongqing Institute of Green and Intelligent Technology, Chinese Academy of Sciences

AI问答

Address：No.3888 Dong Nanhu Road, Changchun, Jilin, China Postal code：130033
Tel：0431-86176855 Email：gxjmgc@ciomp.ac.cn
Technical support is provided by Beijing Founder electronics co., LTD 吉ICP备11002662号-17 京公网安备11010802024621
It is recommended to read the content of this site in Chrome&IE9+. Please switch to extreme mode in browser 360.
Cookies We use cookies to help provide and enhance our service and tailor content. By continuing, you agree to the use of cookies.

⁰