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东南大学机械工程学院
收稿日期:2007-07-13,
修回日期:2007-08-15,
网络出版日期:2008-02-22,
纸质出版日期:2008-02-22
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何博侠,张志胜,戴敏,史金飞. 基于序列局部图像的尺寸高精度测量方法[J]. 光学精密工程, 2008,16(2):367-373
Bo-Xia HE, Zhi-sheng ZHANG, Min DAI, et al. A high-accurate dimension measurement method based on sequential partial images[J]. Optics and precision engineering, 2008, 16(2): 367-373.
为实现大尺寸机械零件的高精度视觉测量,研究基于序列局部图像的视觉测量方法。首先分析机械零件图像边缘的过渡分布特征,提出边缘像素补偿法,消除实际边缘不能精确定位对测量精度的影响。然后以直线边缘距离测量为原型,提出基于序列局部图像尺寸特征的测量方法:对零件进行微小区域成像,生成在空间上连续的序列局部图像;应用相关系数法和双线性插值法获得相邻序列图像的亚像素级尺寸特征线,从而得到各局部图像的尺寸特征;对这些尺寸进行求和与补偿,得到零件的总体尺寸。实验表明,对常规尺寸零件的单幅图像运用边缘像素补偿法,相对测量误差在0.008%以内;对大尺寸零件应用序列图像测量法,相对测量误差在0.01%以内,具有误差积累小的优点,可用于机械零件的精密自动化测量。
In order to realize the high-accurate vision measurement of large scale machine parts
the problem that at present
the range of vision measurement is too small must be solved and the effects of image distortion on measurement accuracy must be managed to get rid of; Accordingly
a vision measurement method based on dimension characteristics of sequential partial images is proposed. Firstly
the transition distribution modality of part image edges and its effects on measurement accuracy are analyzed. To get rid of the effects
a method of edge pixel compensation is proposed
which availably improve measurement accuracy. Then
taken the dimension measurement of straight edge parts as prototype
the vision measurement method based on dimension characteristics of sequential partial images is introduced. This method consists of three steps. First
take the images of small areas in the part and produce the sequential partial images which overlap at adjacent margins one by one. Second
apply the cross-correlation matching technique and the bilinear interpolation algorithm to obtain the dimension characteristic lines of the adjoining sequential images in sub-pixel level. On the basis of it
extract the dimension characteristic of each partial image and perform sum and compensation of these sizes to get the dimension of the part. The experiment shows that
applying the edge pixel compensation method to the single image of general scale parts
the relative error is within 0.008%; applying the sequential image measurement method to large scale parts
the relative error is within 0.01%. These indicate that the edge pixel compensation method can effectively get rid of the effects of unbeknown exact location of the real edge on measurement accuracy; by limiting the image area in the center position of the photosurface
the sequential image measurement method can be used to measure large scale parts with small distortion images. It has the advantage of small error accumulation. The measurement accuracy meets the need of the accurate measurement. Edge pixel compensation method and sequential image measurement method novelly promote the precision of machine vision measurement and can be applied to the precise auto-measurement of sheet metal parts. The thought of “dividing the whole into pieces and sum the pieces making the whole” is of great value for extending the application of machine vision measurement.
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