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北京工业大学机械工程与应用电子技术学院2. 北京工业大学
收稿日期:2011-03-08,
修回日期:2011-05-03,
网络出版日期:2011-12-06,
纸质出版日期:2011-12-26
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石照耀,张健,陈洪芳. 双球渐开线样板的理论基础[J]. 光学精密工程, 2011, 19(12): 0-0.
DAN Zhao-Yao,ZHANG Jian,CHEN Hong-Fang. Fundamental of double-ball artifact[J]. Editorial Office of Optics and Precision Engineering, 2011, 19(12): 0-0.
摘要:为确保齿轮测量仪器的高精度校准,国际标准ISO/TR 10064-5:2005推荐了新型的双球渐开线样板。该样板采用高精度球体的部分圆弧代替渐开线,通过误差补偿技术,获得高精度渐开线去实现渐开线溯源。本文研究该样板相关的理论问题,为双球样板设计与应用提供了理论基础。针对数控齿轮测量仪器常釆用的电子展成法,分析并给出了理想安装条件下和存在安装误差时双球渐开线样板的原理误差及其计算公式;根据最优圆弧思想,使用最小二乘法推导出双球中心距的优化公式;最后给出了原理误差的补偿方法。基于上述基本理论,开发了双球样板设计软件并研制了一块模数为2.2681mm、齿数40、压力角为20°的双球渐开线样板。
Abstract: To ensure high-precision calibration of gear measuring instruments
the international standard ISO / TR 10064-5:2005 recommends a Double-Ball Artifact (DBA) as calibration reference. The DBA employs a high-precision sphere instead of the involute
by means of error compensation technique
to reach high-precision involute for traceability. The theoretical issues relating to the DBA are discussed in this paper to supply theoretical basis of the design and application of DBA. The error of measurement principle of DBA and its calculation function are given under the conditions of ideal installation and being installed with error for the electronic generative metrology; according to the optimized arc thoughts
the formula of optimized center distance of two ball is derived by the least square method; finally
this paper describes the error compensation method. The DBA software was designed based on the above theory and a DBA was developed with parameters of module 2.2681mm
number of teeth 40
and pressure angle 20 °.
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