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天津大学精密仪器与光电子工程学院2. 北京航天计量测试技术研究所3. 天津大学精密测试技术及仪器国家重点实验室4.
收稿日期:2010-11-16,
修回日期:2011-01-17,
网络出版日期:2011-10-21,
纸质出版日期:2011-08-25
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邾继贵,郭磊,刘常杰,林嘉睿,叶声华. 机器人柔性电子检具测量系统[J]. 光学精密工程, 2011, 19(8): 0-0.
ZHU Ji-Gui,GUO Lei,LIU Chang-Jie,LIN Jia-Rui,YE Qing-Hua. Measuring System of Flexible Electronic Checking Fixture on Robot[J]. Editorial Office of Optics and Precision Engineering, 2011, 19(8): 0-0.
针对工业生产中普遍使用的专用实物检具成本高、柔性差、自动化程度低的缺点,提出一种工业机器人柔性电子检具测量系统。以工业机器人为柔性自动化平台,将视觉传感器固定于机器人末端工具,利用机器人示教功能规划测量路径,通过全局标定技术将局部测量结果统一到全局坐标系中。测量过程中机器人重复定位误差是影响系统整体精度的主要因素之一,采用光学精密测量方法,将另一相机作为控制相机,利用摄影测量技术结合固定于支撑部件上的全局控制点测量机器人重复定位误差,实时补偿整体测量结果。将测量数据与CAD数模比对,构造虚拟柔性电子检具功能。实验表明:系统测量14个空间点的三维总体均方根误差为0.101mm。方法原理正确,能够克服实物检具费用高、浪费严重、人为因素影响检测精度的局限,实现高精度、高柔性、高自动化的检具测量。
A new measuring system of flexible electronic checking fixture on industrial robot is proposed to overcome the disadvantages of the real special checking fixture commonly used in industrial production – high cost
poor flexibility and low automation. Vision sensor is fixed on the terminal tool of industrial robot which is taken as flexible automation platform. Teach the robot to run the programmed measuring path to get local result and calibrate the transformation relationship from every local sensor system to global system. Repetitive position error of robot in this process is one important influencing factor to the overall system accuracy. An optical precise measuring method is presented to amend the whole result real-timely that another camera is taken as control camera combined with global control points fixed on the supporting assembly to measure repetitive position error. Result is compared with CAD digital module in computer to realize the virtual flexible checking fixture function. Experimental result shows that the overall three-dimensional root mean square (RMS) error of fourteen space point is 0.101mm. The principle of method is reasonable. It can overcome the limitation of real checking fixture such as high cost
heavy waste and losing accuracy affected by anthropic factor and realize high accuracy
flexibility and automation checking measurement.
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