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哈尔滨工业大学
收稿日期:2009-06-11,
修回日期:2009-07-12,
网络出版日期:2010-03-22,
纸质出版日期:2010-03-22
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刘慧,刘俊岩,王扬. 钢板表面微裂纹的超声锁相热像检测技术研究[J]. 光学精密工程, 2010,18(3):653-661
LIU Hui, Jun-yan Liu, Yang Wang. Study of detection surface microcracks on metal plane using ultrasound lock-in thermography[J]. Optics and precision engineering, 2010, 18(3): 653-661.
为了提高超声锁相热像技术(ULT)的检测效率并获得最佳检测结果,对超声波调制、热图序列处理和检测参数选择进行了研究。阐述了超声锁相热像技术的检测原理,进行了理论分析;建立了ULT的检测系统,采用幅值方波调制的超声波对试件进行激励,利用红外热像仪记录热图,通过锁相处理得到试件表面热波的相位图和幅值图,利用幅值图和相位图实现钢板表面微裂纹的检测。结果表明:对于A3钢板材料,调制频率选择0.5Hz,接触压力仅需保证激励试件时激励头与试件接触不脱离,约0.25kN,激励头与表面微裂纹的距离对检测结果几乎无影响,激励位置可根据试件结构而确定。研制的超声激励装置组成的检测系统可数秒内即可完成对钢板表面微裂纹(微米级)的准确检测。
In order to increase the efficiency of inspection using ultrasound lock-in thermography (ULT) and obtain optimal results
they are investigated which include ultrasound modulation
sequences of the thermal images processing and optimal parameters selection. The principle of ULT is represented
and theory analysis is researched. Then inspection system is developed
and experiments are carried out on a metal plane with surface microcracks. In inspection
transient sequences are collected by infrared camera during amplitude modulated ultrasonic excitation by square signal and processed using method of lock-in processing to obtain phase image and amplitude image. For given A3 steel sample
results indicate that the modulation frequency which equal to 0.5Hz should be selected; the pressure force between the sample and the ultrasonic transducer is about 0.25kN
which should be small so that the transducer just can be pressed against the sample during injection ultrasound. Moreover
the distance between the injection position and crack has few effects on inspection and appropriate injection position should be depended on specific structure of sample. Using the inspection system
reliable detection of surface microcracks (micrometer level) has to be done for a few seconds.
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