不锈钢表面多道激光熔覆Ni基涂层的组织与性能

刘洪喜; 曾维华; 张晓伟; 王传琦; 蒋业华

doi:10.3788/OPE.20111907.1515

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不锈钢表面多道激光熔覆Ni基涂层的组织与性能

现代应用光学 | 更新时间：2020-08-12

- 不锈钢表面多道激光熔覆Ni基涂层的组织与性能
- Microstructures and properties of multiple-pass laser cladding Ni-based coatings on stainless steel surface
- 光学精密工程 2011年19卷第7期页码：1515-1523
- 作者机构：
  
  昆明理工大学材料科学与工程学院,云南昆明,650093
- 作者简介：
- 基金信息：
  
  国家自然科学基金资助项目(No.50671045)();云南省自然科学基金资助项目(No.2008ZC021M)();昆明理工大学分析测试基金资助项目(2009-022
- DOI：10.3788/OPE.20111907.1515
  中图分类号： TG156.99
- 收稿日期：2010-09-13，
  
  修回日期：2010-11-18，
  
  网络出版日期：2011-07-25，
  
  纸质出版日期：2011-07-25
- 稿件说明：
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刘洪喜, 曾维华, 张晓伟, 王传琦, 蒋业华. 不锈钢表面多道激光熔覆Ni基涂层的组织与性能[J]. 光学精密工程, 2011,19(7): 1515-1523

LIU Hong-xi*, ZENG Wei-hua, ZHANG Xiao-wei, WANG Chuan-qi, JIANG Ye-hua. Microstructures and properties of multiple-pass laser cladding Ni-based coatings on stainless steel surface[J]. Editorial Office of Optics and Precision Engineering, 2011,19(7): 1515-1523
刘洪喜, 曾维华, 张晓伟, 王传琦, 蒋业华. 不锈钢表面多道激光熔覆Ni基涂层的组织与性能[J]. 光学精密工程, 2011,19(7): 1515-1523 DOI： 10.3788/OPE.20111907.1515.

LIU Hong-xi*, ZENG Wei-hua, ZHANG Xiao-wei, WANG Chuan-qi, JIANG Ye-hua. Microstructures and properties of multiple-pass laser cladding Ni-based coatings on stainless steel surface[J]. Editorial Office of Optics and Precision Engineering, 2011,19(7): 1515-1523 DOI： 10.3788/OPE.20111907.1515.

摘要

为提高不锈钢的硬度和耐蚀性能

利用6 kW横流CO

激光器在1Cr18Ni9Ti表面进行了单道和多道Ni25WC35合金粉末熔覆。X射线能量色散分析(EDAX)和X射线衍射(XRD)分析表明

熔覆层主要由(Fe

Ni)固溶体和WC原位自生成的W

C组成

同时含有CrNiFeC

3.8

Ni化合物和FeW

B等硬质相。光学显微形貌观察显示熔覆层组织均匀、致密

与基体结合良好。显微硬度测试得出熔覆层硬度为基体的2倍

最高出现在双道试样第二道熔覆层CZ区中部

其值达到650 HV。熔覆层在5.0%NaCl饱和溶液中的最高自腐蚀电位为-488.70 mV

较基体上升了630.9 mV;最低腐蚀电流密度为0.55 Acm

-2

较基体降低了75.11%。综合比较显示单道试样耐腐蚀性能最好。

Abstract

In order to improve the surface hardness and corrosion resistance of stainless steel

single-pass and multi-pass lap laser cladding coatings of Ni25WC35 alloy powders were fabricated on a 1Cr18Ni9Ti substrate by a 6 kW transverse-flow CO

laser. The coatings were examined and tested for chemical compositions

microstructure features

phase structures

microhardness

corrosion behaviors and metallographies by the X-ray Diffraction (XRD)

Scanning Electronic Microscopy (SEM)

X-ray Energy Dispersive Analysis (EDAX)

microhardness tester

electrochemistry workstation and optical microscopy (OM)

respectively. The results show that some new harden phases are formed in the coating which consists of (Fe

Ni) solid solution and some compounds such as WC

CrNiFeC

FeW

and these harden phases improve the hardness and corrosion resistance of the substrate effectively. OM observation displays that the microstructure of clad coating is homogeneous

compactness and forms a good metallurgical bonding layer with the substrate. Micro-hardness measurement exhibits that the surface hardness of treated sample is twice as large as that of substrate

and the highest hardness lies in the second pass cladding zone center of a double-pass coating sample and reaches 650HV. The electrochemical corrosion test in 5.0% NaCl saturated solution indicates that the maximum self-corrosion potential (

corr

) of clad coating sample changes from 630.90 mV to positive direction

and the lowest corrosion current density (

corr

) changes from 2.21 Acm

-2

to 0.55 Acm

-2

and decreases by 75.11%. Compared with the substrate

the corrosion resistance of laser cladding sample has been improved significantly

and the single pass cladding sample shows the best corrosion behavior.

关键词

Keywords

references

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