基于1级精度基准标准齿轮的超精密磨齿工艺

凌四营; 王立鼎; 李克洪; 马勇

doi:10.3788/OPE.20111907.1596

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基于1级精度基准标准齿轮的超精密磨齿工艺

微纳技术与精密机械 | 更新时间：2020-08-12

- 基于1级精度基准标准齿轮的超精密磨齿工艺
- Ultra-precision gear-grinding processing based on class 1 master gear
- 光学精密工程 2011年19卷第7期页码：1596-1604
- 作者机构：
  
  1. 大连理工大学微纳米技术及系统辽宁省重点实验室,辽宁大连,116023
  2. 大连理工大学精密特种加工及微系统教育部重点实验室,辽宁大连,116023
- 作者简介：
- 基金信息：
  
  国家863高技术研究发展计划资助项目(No.2008AA042506)();国家自然科学基金资助项目(No.50905026)()
- DOI：10.3788/OPE.20111907.1596
  中图分类号： TG61;TG580.6
- 收稿日期：2010-10-27，
  
  修回日期：2010-12-21，
  
  网络出版日期：2011-07-25，
  
  纸质出版日期：2011-07-25
- 稿件说明：
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凌四营, 王立鼎, 李克洪, 马勇. 基于1级精度基准标准齿轮的超精密磨齿工艺[J]. 光学精密工程, 2011,19(7): 1596-1604

LING Si-ying, WANG Li-ding, LI Ke-hong, MA Yong. Ultra-precision gear-grinding processing based on class 1 master gear[J]. Editorial Office of Optics and Precision Engineering, 2011,19(7): 1596-1604
凌四营, 王立鼎, 李克洪, 马勇. 基于1级精度基准标准齿轮的超精密磨齿工艺[J]. 光学精密工程, 2011,19(7): 1596-1604 DOI： 10.3788/OPE.20111907.1596.

LING Si-ying, WANG Li-ding, LI Ke-hong, MA Yong. Ultra-precision gear-grinding processing based on class 1 master gear[J]. Editorial Office of Optics and Precision Engineering, 2011,19(7): 1596-1604 DOI： 10.3788/OPE.20111907.1596.

摘要

为建立超精密磨齿工艺的科学原理与技术框架

以研制ISO 1328-1∶1995中1级精度的基准标准齿轮为目标

研究了超精密齿轮磨齿工艺原理与方法。首先

依据渐开线齿轮最佳成型原理

考虑机床关键元部件易精化及结构刚度高的特点

选择Y7125型大平面砂轮磨齿机为工具机。然后

从齿坯工艺与基准修复、机床参数的优化调整及科学的磨齿操作等方面对超精密磨齿工艺进行了探讨与研究。最后

通过磨齿实验研制出了m2和m4一级精度的基准标准齿轮。该项工艺的研究对我国齿轮制造技术与水平的全面提升具有指导作用。

Abstract

To establish the scientific principles and technical frameworks of the ultra-precision grinding technology

the research work was performed on the processing principles and methods of the ultra-precision gear-grinding to develop the ultra-precision master gears with class 1(ISO 1328-1:1995). Firstly

according to the optimal forming of an involute and the easy refinement and high structural rigidity of the machine

the gear grinder with flat-faced wheel Y7125 was chosen as the object machine tool. Then the ultra-precision gear-grinding processing was discussed and studied from the aspects of gear blank processing and datum renovation

optimal adjustment of grinder parameters and scientific gear-grinding operation. Finally

the medium module (m2 and m4) ultra-precision master gears with class 1 were developed by a scientific gear-grinding experiment. The research on ultra-precision gear-grinding processing plays a guiding role in the overall improvement of gear manufacturing technology in China.

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Keywords

references

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