强力输送带X光无损检测仪的研制

荣锋; 苗长云; 徐伟

doi:10.3788/OPE.20111910.2393

您当前的位置：

首页 >

文章列表页 >

强力输送带X光无损检测仪的研制

现代应用光学 | 更新时间：2020-08-12

- 强力输送带X光无损检测仪的研制
- Development of non-destructive tester for steel cord conveyor belts
- 光学精密工程 2011年19卷第10期页码：2393-2401
- 作者机构：
  
  天津工业大学信息与通信工程学院天津,300160
- 作者简介：
- 基金信息：
  
  天津市科技支撑计划重点项目(No.08ZCKFGX02400)()
- DOI：10.3788/OPE.20111910.2393
  中图分类号： TG115.28
- 收稿日期：2010-11-03，
  
  修回日期：2011-02-15，
  
  网络出版日期：2011-10-27，
  
  纸质出版日期：2011-10-25
- 稿件说明：
移动端阅览
荣锋, 苗长云, 徐伟. 强力输送带X光无损检测仪的研制[J]. 光学精密工程, 2011,19(10): 2393-2401

RONG Feng, MIAO Chang-yun, XU Wei . Development of non-destructive tester for steel cord conveyor belts[J]. Editorial Office of Optics and Precision Engineering, 2011,19(10): 2393-2401
荣锋, 苗长云, 徐伟. 强力输送带X光无损检测仪的研制[J]. 光学精密工程, 2011,19(10): 2393-2401 DOI： 10.3788/OPE.20111910.2393.

RONG Feng, MIAO Chang-yun, XU Wei . Development of non-destructive tester for steel cord conveyor belts[J]. Editorial Office of Optics and Precision Engineering, 2011,19(10): 2393-2401 DOI： 10.3788/OPE.20111910.2393.

摘要

采用X光线阵探测器研制了一种强力输送带无损检测仪。介绍了X光无损检测原理

使用准直器解决了X光无损检测的散射问题

设计了多路并行数据采集电路实现了数据的高速采集。对线阵探测器像元非均一性的原因进行了探讨

对校正算法进行了研究

基于响应模型运算量小

校正效果良好提出了的三点分段校正法。实验证明

研制的检测仪对宽度为2 m

运行速度为3 m/s的强力输送带在线监测得到的图像空间分辨率为1.0 mm1.5 mm

图像非均匀度低于2.57%

图像灰度对比度良好

0.5 mm厚度钢板灰度差约为13。解决了传统的X光强力输送带无损检测仪无法实时在线监测的问题

与电磁感应原理设计的检测仪相比

监测结果具有直观、清晰等优点。

Abstract

A Non-destructive Test(NDT) for steel cord conveyor belts was developed by using an X ray detector array. The principle of X-ray NDT was introduced and a collimator was used to eliminate the X-ray scattering.An acquisition circuit for multi-channel parallel data was designed to achieve real-time data acquisition. The reason for pixel non-uniformity of the linear array detector was discussed and an algorithm to correct the pixel non-uniformity was established.Then a three-segmented correction algorithm with less computation and better correction effect was proposed based on the response model. Experiments show that the spatial resolution of the image is 1.0 mm1.5 mm and the non-uniformity of the image is below 2.57% for a steel cord conveyor belt with a width of 2 m and a speed of 3 m. Obtained image shows a good gray contrast

and its gray level difference for a 0.5 mm thick steel is about 13.The new NDT has achieved the real-time online monitoring function

and has advantages of intuitive

clear and so on compared with the tester designed by electromagnetic monitoring principles.

关键词

Keywords

references

Cheng Hong, Gao Yulin, Zhao shujing. A X-ray Non-destructive testing system for Mine conveyer belt[J]. High technology letters, 1997,3(1):26-28. [2] Pang Y, Lodewijks G. A novel conductive detection system for Intelligent conveyor belt monitoring[C].IEEE international conference on service operation and log-Istics.2006(2):803-808.[3] 孔凡琴，路宏年.数字X射线图像的自适应抑制算法[J].光电程程.2006,32(6):86-89. KONG Fan-qin, LIU Hong-nian .Adaptive restraint algorithm to the scattered radiation of digital X-Ray image[J]. opto-electronic engine--ring. 2006,32(6):86-89.[4] 周日峰，高富强，张平.高能工业CT探测器能谱响应影响校正研究 [J].原子能科学技术.2008,42（1）：83-86. ZHOU Ri-feng, GAO Fu-qiang, ZHANG ping. Research on influence energy spectrum of ICT detector arrays[J]. Atomic energy science and Technology. 2008,42（1）：83-86.[5] 赵自然，陈志强，张丽.阵列探测器不一致性校正方法的分析与实现[J].核电子学与探测技术.2002,22（4）：289-292. ZHAO Zi-ran, CHEN Zhi-qiang, ZHANG li Analysis and realization of calibration algorithm of the inconsistent of detector array[J].Unclear electronics and detection technology.2002,22（4）：289-292[6] 康克军，刘胤兵，陈志强.集装箱检查系统中的阵列探测器校正[J].清华大学学报.2002,42（5）：574-579. KANG ke-jun, LIU Yinbing, CHEN zhi Qiang. Detector correction in large Container in inspection systems[J].J Tsing Univ. 2002,42（5）：574-579.[7] Jing sui, Liquan Dong, Weiqi et al.. A new adaptive non-uniformity correction algorithm for infrared line scanner based on neural-networks[J].chin.opt.lett.,2007,5(2):74-76.[8] 王珏，谭辉，黄亮，徐利兵.工业CT用数据采集与传输系统设计及实现[J].仪器仪表学报.2009,30(4):722-727 Wang Jue,Tan Hui,Huang Liang,Xu libing. Design and implementation Of data acquisition and transmission system for industrial ICT[J].C--hinese Journal of scientific instrument.2009,30(4):722-727[9] 田丽珍，李庆辉，刘上乾.一种非均匀校正的新算法[J].运用光学，2000,21（2）：4-6. Tian Lizhen,Li Qinghui,Liu Shangqia. A new non-uniformity correction algorithm[J]. J. App--lied Opt.,2000,21(2):4-6.[10] S. N. Torres,M.M. Hayat. Kalman filtering for adaptive non-uniformity corrective in infrared focal plane array[J].J.Opt.Soc.Am.A,2003,20(3):470-480.[11] 喻春雨，常本康，魏殿修.新型X光成像系统及其性能分析[J].仪器仪表学报，2007,28（1）：150-153. Yu chunyu, Chang benkang, Wei dianXiu. Novel x-ray imaging system and its imaging performance[J]. ChInese Journal of scientific instrument. 2007,28（1）：150-153.作者简介：荣锋：博士，天津工业大学讲师。主要研究方向为无损检测技术、嵌入式系统设计等。E-mail:shusheng677@163.com Rong Feng is lecturer of School of of tianjin polytechnic university. His present research interests include non-destructive testing and embedded system design.

浏览量

311

下载量

CSCD

文章被引用时，请邮件提醒。

提交

工具集

关联资源

暂无数据