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大连理工大学 精密与特种加工教育部重点实验室,辽宁 大连,116023
收稿日期:2012-02-24,
修回日期:2012-04-17,
网络出版日期:2012-07-10,
纸质出版日期:2012-07-10
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吴东江, 杨策, 吴楠, 郭玉泉, 马广义, 郭东明. SiC颗粒掺杂对激光直接成形Al<sub>2</sub>O<sub>3</sub>陶瓷裂纹敏感性的影响[J]. 光学精密工程, 2012,20(7): 1551-1558
WU Dong-jiang, YANG Ce, WU Nan, GUO Yu-quan, MA Guang-yi, GUO Dong-ming. Effect of SiC particles on crack susceptivity in laser direct forming Al<sub>2</sub>O<sub>3</sub> ceramic[J]. Editorial Office of Optics and Precision Engineering, 2012,20(7): 1551-1558
吴东江, 杨策, 吴楠, 郭玉泉, 马广义, 郭东明. SiC颗粒掺杂对激光直接成形Al<sub>2</sub>O<sub>3</sub>陶瓷裂纹敏感性的影响[J]. 光学精密工程, 2012,20(7): 1551-1558 DOI: 10.3788/OPE.20122007.1551.
WU Dong-jiang, YANG Ce, WU Nan, GUO Yu-quan, MA Guang-yi, GUO Dong-ming. Effect of SiC particles on crack susceptivity in laser direct forming Al<sub>2</sub>O<sub>3</sub> ceramic[J]. Editorial Office of Optics and Precision Engineering, 2012,20(7): 1551-1558 DOI: 10.3788/OPE.20122007.1551.
为抑制激光直接成形Al
2
O
3
陶瓷过程中的裂纹
利用SiC未熔颗粒的增韧原理
在Ti-6Al-4V合金基底上进行添加SiC颗粒的Al
2
O
3
同轴送粉激光直接成形实验
分析了激光直接成形Al
2
O
3
+SiC复相陶瓷的可行性以及成形件裂纹敏感性的影响因素。利用光学显微镜观察薄壁成形试样的裂纹扩展、显微组织和两相结合情况
并使用X射线衍射仪(XRD)进行相分析。结果表明:SiC颗粒可在激光直接成形Al
2
O
3
+SiC陶瓷中起到抑制裂纹的作用
并可形成各成分结合良好
无明显化学反应
含有较完整SiC未熔颗粒的复相陶瓷材料。单因素实验显示:SiC比例
f
、激光功率
P
、扫描速度
v
和送粉率
n
对裂纹敏感性均有显著影响
最后采用工艺参数:
f
=10%(重量百分比)、
P
=186 W、
v
=300 mm/min及
n
=1.78 g/min成形了裂纹敏感性低
无明显缺陷的长×高×厚约为17 mm×6 mm×2 mm的薄壁件。
The toughening effect of SiC particles was applied to inhibition of the cracks in Al
2
O
3
ceramic for Laser Direct Forming (LDF). The experiments of coaxial laser cladding Al
2
O
3
ceramic added SiC particles were performed on the Ti-6Al-4V alloy substrate to investigate the feasibility of Al
2
O
3
+SiC composite ceramic by LDF and explore the factors effecting on the crack susceptivity. The cracks
microstructures and the combining of the two compositions were observed by an optical microscopy
and the phase transitions were detected by X-ray diffraction. The results show that some complete SiC particles contained in the Al
2
O
3
ceramic can inhibit the cracks
and the Al
2
O
3
+SiC composite ceramic without serious chemical reactions or combining defects can be prepared. The crack susceptivity is significantly affected by the proportion of SiC (
f
)
laser power (
P
)
scanning velocity (
v
) and the powder flow rate (
n
). Finally
a thin-wall Al
2
O
3
+SiC composite ceramic block(17 mm?6 mm?2 mm)without the obvious defects was formed with the parameters of
f
P
v
and
n
in 10%(weight proportion)
186 W
300 mm/min and 1.78 g/min
respectively.
张永忠,石力开,章萍芝,等. 基于金属粉末的激光快速成型技术新进展 [J]. 稀有金属材料与工程,2000,29(6): 13-19 . ZHANG Y ZH, SHI L K, ZHANG P ZH, et al.. The newest advance laser rapid forming of metallic powders[J]. Rare Metal Materials and Engineering, 2000,29(6): 13-19 . (in Chinese)
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宋武林,朱蓓蒂,张洁,等. 激光熔覆层热膨胀系数对其开裂敏感性的影响 [J]. 武汉:华中理工大学学报,1999,27(增刊Ⅰ):42-44. SONG W L,ZHU B D,ZHANG J. et al.. The effects of expansion coefficient of laser cladding layer on cracking sensitivity[J]. Journal of Huazhong University of Science and Technology, 1999,27(SuppⅠ): 42-44. (in Chinese)
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