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1. 中国科学院 长春光学精密机械与物理研究所,吉林 长春,中国,130033
2. 中国科学院大学 北京,中国,100049
3. 吉林大学 化学学院,吉林 长春,130012
收稿日期:2012-06-15,
修回日期:2012-07-18,
纸质出版日期:2012-10-10
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刘强, 何欣, 张峰, 陈思唯. 反射镜无热装配中胶层厚度的计算及控制[J]. 光学精密工程, 2012,20(10): 2229-2236
LIU Qiang, HE Xin, ZHANG Feng, CHEN Si-wei. Calculation and control of adhesive layer in reflector athermal mount[J]. Editorial Office of Optics and Precision Engineering, 2012,20(10): 2229-2236
刘强, 何欣, 张峰, 陈思唯. 反射镜无热装配中胶层厚度的计算及控制[J]. 光学精密工程, 2012,20(10): 2229-2236 DOI: 10.3788/OPE.20122010.2229.
LIU Qiang, HE Xin, ZHANG Feng, CHEN Si-wei. Calculation and control of adhesive layer in reflector athermal mount[J]. Editorial Office of Optics and Precision Engineering, 2012,20(10): 2229-2236 DOI: 10.3788/OPE.20122010.2229.
为了实现空间遥感器反射镜无热装配
对反射镜粘接镶嵌件时胶层厚度的计算及控制胶粘厚度的方法进行了研究。首先介绍了工程中常用的计算反射镜无热装配胶层厚度的方法及胶层厚度控制工艺
主要描述了工装保证法、精密测量法和工装测量结合法
给出了各种方法的优缺点及局限性。针对目前胶粘工艺控制胶层厚度存在的问题
提出采用具有不同直径规格的空心玻璃微珠来控制胶层厚度的方法。拉伸试验验证了添加了空心玻璃微珠的光学环氧胶比纯光学环氧胶的力学性能提升了20%;利用平面反射镜粘接镶嵌件的试验表明
依靠填充空心玻璃微珠保证胶层厚度的胶粘工艺方法能够保持反射镜面形值
同时证明了胶层计算方法可以应用于空心玻璃珠的直径选择。提出的胶层厚度计算方法及玻璃微珠胶粘工艺可以实现反射镜无热装配
目前已应用于某在研项目。
To achieve the athermal mount of remote sensor reflectors
the calculation and controlling methods of the adhesive layer thickness for a reflector in athermal mount was researched. Firstly
the methods to calculate the adhesive layer thickness for athermal mount in engineering applications were introduced
the several kinds of controlling processes of layer thickness for the reflector was described and the advantages
disadvantages and limitations of each method were analyzed in detail. Based on the analysis of the problem of the layer thickness control process
the hollow glass beads with different diameter sizes were used to control the layer thickness. A tensile test was performed to prove that the optical epoxy glue added hollow glass beads has improved the mechanical properties by 20% than the pure optical epoxy glue. The experiment shows that the adhesive process method by using the hollow glass beads to ensure the layer thickness can provide a good surface figure for the reflector
which meets the requirements of lens stress-free mount. The method has been used in engineering projects.
韩旭,吴清文,董德义,等. 室温硫化胶层建模在透镜结构分析中的应用[J]. 光学 精密工程, 2010,18(1):118-125. HAN X, WU Q W, DONG D Y, et al.. Application of RTV adhesive modeling to structure analysis of reflective mirror [J]. Opt. Precision Eng.,2010,18(1):118-125. (in Chinese)[2] 李福,阮萍,赵葆厂,等. 胶固紧平面反射镜的有限元分析[J]. 光学技术,2006,32(6):896-899. LI F, RUAN P, ZHAO B CH,et al.. Finite element analysis of the plane mirror fastened by adhesive [J].Optical Technique,2006,32(6):896-899.(in Chinese)[3] 赵伶丰,白光明. 复合材料胶接头分析研究[J]. 航天器环境工程,2007,24(6):393-396. ZH L F, BAI G M. Analysis of adhesive bonded composite joints[J].Spacecraft Environment Engineering,2007,24(6):393-396.(in Chinese)[4] 范志刚,常虹,陈守谦,等. 透镜无热装配中粘结层的设计[J]. 光学 精密工程,2011,19(11):2573-2581. FAN ZH G, CHANG H, CHEN SH Q, et al.. Design of bonding layer in lens athermal mount [J]. Opt. Precision Eng., 2011,19(11): 2573-2581. (in Chinese)[5] RYABOY V M. Analysis of thermal stress and deformation in elastically bonded optics[J].SPIE,2007,6665:66650K.[6] VUKOBRATOVICH D, FETTERHOFF K A, et al..Bonded mounts for small cryogenic optics[J]. SPIE,2000,4131:228-239.[7] 范志刚,常虹,陈守谦. 胶粘光学元件的热应力和变形分析[J]. 光学技术,2011, 37 (3):366-369. FAN ZH G, CHANG H, CHEN SH Q. Thermal stress and deformation analysis of bonded optics [J]. Optical Technique,2011, 37(3):366-369. (in Chinese)[8] 严毓殉,闻荻江. 玻璃微珠/玻璃纤维增强聚氨酯泡沫塑料的研究[J]. 纤维复合材料,2004,12 (4):25-28. YAN Y X, WEN D J. The research on the cenosphere/glass fiber reinforced Polyurethane foams property [J]. Fiber Composites, 2004,12 (4):25-28. (in Chinese)[9] 吕方,朱光明,胡巧青,等. 玻璃微珠填充改性聚合物研究进展[J]. 玻璃钢/复合材料, 2009,3(11):53-56. LV F, ZHU G M, HU Q Q, et al.. Advances of glass bead filled polymer composite [J]. Fiberglass-Reinforced Plastics/Composite Material, 2009,3(11):53-56. (in Chinese)[10] GUI F SH,WEI Y,BANG H X,et al..Double yielding behaviors of polyamide 6 and glass bead filled polyamide 6 composites[J].Polymer Testing,2005,24(6):704-711.
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