浏览全部资源
扫码关注微信
大连理工大学 精密与特种加工教育部重点实验室, 辽宁 大连 116024
收稿日期:2012-05-21,
修回日期:2012-07-02,
纸质出版日期:2012-11-10
移动端阅览
郭玉泉, 吴东江, 马广义, 杨义彬, 佟宇, 郭东明. 夹具拘束距离对Hastelloy C-276薄板脉冲激光焊接变形的影响[J]. 光学精密工程, 2012,20(11): 2465-2471
GUO Yu-quan, WU Dong-jiang, MA Guang-yi, YANG Yi-bin, TONG Yu, GUO Dong-ming. Influence of fixture restraint distance on pulsed laser welding distortion of Hastelloy C-276 thin sheet[J]. Editorial Office of Optics and Precision Engineering, 2012,20(11): 2465-2471
郭玉泉, 吴东江, 马广义, 杨义彬, 佟宇, 郭东明. 夹具拘束距离对Hastelloy C-276薄板脉冲激光焊接变形的影响[J]. 光学精密工程, 2012,20(11): 2465-2471 DOI: 10.3788/OPE.20122011.2465.
GUO Yu-quan, WU Dong-jiang, MA Guang-yi, YANG Yi-bin, TONG Yu, GUO Dong-ming. Influence of fixture restraint distance on pulsed laser welding distortion of Hastelloy C-276 thin sheet[J]. Editorial Office of Optics and Precision Engineering, 2012,20(11): 2465-2471 DOI: 10.3788/OPE.20122011.2465.
为了揭示夹具拘束距离对0.5 mm厚Hastelloy C-276薄板脉冲激光焊接变形的影响
基于有限元软件ANSYS建立了三维热力耦合有限元模型。采用位移约束假设代替实际夹具的拘束作用
研究了夹具拘束距离对Hastelloy C-276薄板焊接纵向挠曲变形及横向收缩变形的影响规律。实验测量了焊接热循环曲线和残余变形
验证了所建立有限元模型的可靠性。模拟结果表明
随着夹具拘束距离从8 mm增加到20 mm
焊接纵向挠曲变形及横向收缩变形均表现为近似线性增大的趋势
特别是焊接横向收缩变形增加了将近3.6倍
而减小夹具拘束距离可以控制焊接残余变形。该模型较准确地模拟了薄板脉冲激光焊接温度场及残余变形
为抑制薄板焊接变形提供了理论和实验依据。
A three-dimensional thermal-mechanical Finite Element Model (FEM) was established by the ANSYS code to reveal the influence of fixture restraint distance on Pulsed Laser Welding (PLW) distortion of Hastelloy C-276 thin sheet with a thickness of 0.5 mm. The influence laws of the restraint distance on welding longitudinal deflection and transverse shrinkage distortion were investigated by using the displacement restriction assumption instead of the actual restraint condition. Experiments were carried out to measure the welding thermal cycle curves and residual distortions. The simulation results are in good agreement with that of the corresponding experiment
which validates the reliability of the FEM. It shows that the welding longitudinal deflection and transverse shrinkage distortion increase linearly with the restraint distance increasing from 8 mm to 20 mm
especially the welding transverse shrinkage distortion increases by nearly 3.6 times. Furthermore
the welding residual distortions can be controlled by reducing the restraint distance. Results dennonstrate that the FEM can simulate accurately the temperature field and the residual distortion of PLW and can provide theoretical and experimental basis for suppression of the welding distortion of thin sheets.
张明乾, 刘昱, 李承亮. 浅谈压水堆核电站AP1000屏蔽式电动主泵[J]. 水泵技术, 2008, (4): 1-5. ZHANG M Q, LIU Y, LI CH L. Brief analysis on reactor coolant pump of pressurized water reactor nuclear power plant AP1000 [J]. Water Pump Technology, 2008, (4): 1-5. (in Chinese)[2] 关锐, 高永军. AP1000反应堆主泵屏蔽套制造工艺浅析[J]. 中国核电, 2008, 1(1): 49-53. GUAN R, GAO Y J. Brief analysis on fabrication process of AP1000 reactor coolant pump can [J]. China Nuclear Power, 2008, 1(1): 49-53. (in Chinese)[3] 林诚格. 非能动安全先进核电厂AP1000 [M]. 北京: 原子能出版社, 2008. LIN CH G. Passive Safe Advanced Nuclear Power Plant AP1000[M]. Beijing: Atomic Energy Press, 2008. (in Chinese)[4] 庄亚平. AP1000屏蔽泵的应用分析 [J]. 电力建设, 2010, 31(11): 98-101. ZHUANG Y P. Application of AP1000 canned motor pump [J]. Electric Power Construction, 2010, 31(11): 98-101.(in Chinese)[5] 吴东江, 尹波, 周秋菊, 等. 用Nd:YAG激光焊接殷钢薄板材料[J]. 光学 精密工程, 2009, 17(3): 557-562. WU D J, YIN B, ZHOU Q J, et al.. Nd:YAG Laser beam welding invar36 alloy sheet [J]. Opt. Precision Eng., 2009, 17(3): 557-562. (in Chinese)[6] 石岩, 张宏, 渡部武弘, 等. 连续-脉冲双激光束焊接钢-铝合金[J]. 中国激光, 2010, 37 (4): 1132-1137. SHI Y, ZHANG H, TAKEHIRO WATANABE, et al.. CW/PW dual-beam YAG laser welding of steel/aluminum alloy sheets [J]. Chinese Journal of Lasers, 2010, 37 (4): 1132-1137.(in Chinese)[7] 马广义,吴东江,王占宏,等. 脉冲激光焊接对超薄Hastelloy C-276焊缝成形的影响[J]. 中国激光, 2011, 38(6): 0603014. MA G Y, WU D J, WANG ZH H, et al.. Weld joint forming of thin Hastelloy C-276 sheet of pulsed laser welding [J]. Chinese Journal of Lasers, 2011, 38(6):0603014. (in Chinese)[8] 吴东江,王占宏,马广义,等. 脉冲激光焊接Hastelloy C-276合金的熔池流动传热特性分析[J]. 光学 精密工程, 2012, 20(3): 534-540. WU D J, WANG ZH H, MA G Y, et al.. Analysis of fluid flow and heat transfer in weld pool during pulsed laser welding Hastelloy C-276 alloy [J]. Opt. Precision Eng., 2012, 20(3): 534-540. (in Chinese)[9] LONG H, GERY D, CARLIER A, et al.. Prediction of welding distortion in butt joint of thin plates [J]. Materials and Design, 2009, 30(10): 4126-4135.[10] MUHAMMAD Z A, DANIEL N, JEANFRANCOIS J, et al.. Prediction of laser beam welding-induced distortions and residual stresses by numerical simulation for aeronautic application [J]. Journal of Materials Processing Technology, 2009, 209(6):2907-2917.[11] MUHAMMAD Z A, DANIEL N, JEANFRANCOIS J, et al.. Experimental investigation and nite element simulation of laser beam welding induced residual stresses and distortions in thin sheets of AA 6056-T4 [J]. Materials Science and Engineering A, 2010, 527(12):3025-3039.[12] 张建强, 赵海燕, 鹿安理, 等. 夹具约束对铝合金薄板焊接变形的影响[J]. 稀有金属材料与工程, 2009, 38(增刊 3): 165-169. ZHANG J Q, ZHAO H Y, LU A L, et al.. Effects of clamps on welding distortion in thin aluminum alloy plate [J]. Rare Metal Materials and Engineering, 2009, 38(Supp 3):165-169. (in Chinese)[13] 张增磊, 史清宇, 鄢东洋, 等. 夹具拘束模型在焊接过程有限元分析中的建立及应用[J]. 金属学报, 2010, 46(2): 189-194. ZHANG Z L, SHI Q Y,YAN D Y et al.. Establishment and application of fixture constraint models in finite element analysis of welding process [J]. Acta Metallurgica Sinica, 2010, 46(2): 189-194. (in Chinese)[14] RICHTER F. Die thermophysikalischen eigenschaften der hochwarmfesten nickel-basislegierungen HASTELLOY S, HASTELLOY X und HASTELLOY C276 zwischen 20 and 1000℃ [J]. Metall, 1988, 42(12): 1188-1191.[15] DE A, MAITI S K, WALSH C A, et al.. Finite element simulation of laser spot welding [J]. Science and Technology of Welding and Joining, 2003, 8(5): 377-384.
0
浏览量
291
下载量
4
CSCD
关联资源
相关文章
相关作者
相关机构