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清华大学 精密仪器与机械学系 精密测试技术及仪器国家重点实验室 北京,100084
收稿日期:2013-03-27,
修回日期:2013-05-27,
网络出版日期:2012-10-19,
纸质出版日期:2013-10-15
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李伟 王伯雄 杨春毓. 基于正交双目视觉的药液杂质粒径标定[J]. 光学精密工程, 2013,21(10): 2603-2609
LI Wei WANG Bo-xiong YANG Chun-yu. Particle size calibration of impurities in bottled liquid based on orthogonal binocular vision[J]. Editorial Office of Optics and Precision Engineering, 2013,21(10): 2603-2609
李伟 王伯雄 杨春毓. 基于正交双目视觉的药液杂质粒径标定[J]. 光学精密工程, 2013,21(10): 2603-2609 DOI: 10.3788/OPE.20132110.2603.
LI Wei WANG Bo-xiong YANG Chun-yu. Particle size calibration of impurities in bottled liquid based on orthogonal binocular vision[J]. Editorial Office of Optics and Precision Engineering, 2013,21(10): 2603-2609 DOI: 10.3788/OPE.20132110.2603.
灯检机是利用机器视觉技术对药液中可见异物进行检测的机器。为了利用全自动灯检机获取中药液杂质粒径和其成像大小之间的精确标定曲线,提出了基于正交双目视觉的杂质粒径标定方法。首先,根据空间匹配建立杂质颗粒在正交相机图像中的对应关系,得到杂质颗粒在图像中的三维空间坐标;然后,根据杂质颗粒的坐标计算由柱形瓶装药液带来的一维放大率误差并对杂质颗粒图像进行图像几何校正,再根据杂质颗粒坐标进行杂质离焦误差系数计算,从而获得杂质颗粒图像大小的精确值。对滴加了粒径为50 m的标准颗粒的西林水剂瓶进行粒径标定,使杂质粒径测定值的离散度系数从0.11降低到了0.05。实验表明,此方法可以获得高精度的粒径标定曲线,实现灯检机对药液中杂质粒径的精确判定。
Light inspection machine is a detecting instrument for visible impurities in liquid by machine vision technology. In order to establish a calibration curve between the particle sizes of impurities in the liquid and their image sizes in the intelligent inspection machine
a calibration method of particle sizes was proposed based on orthogonal binocular vision. First
the correspondence relationship of the impurities in the orthographic camera images was created based on the image spatial location matching and 3D spatial coordinates of the impurity particles in images were obtained. Then
according to the obtained three-dimensional coordinates of the impurity particles in liquid images
one-dimensional magnification errors of cylindrical liquid were calculated
the geometric correction of impurity particle images was completed and the defocused error coefficient was also obtained. Furthermore
the precise values of image sizes of the impurity particles were calculated. Finally
the standard particles with a diameter of 50 m in a penicillin bottle were calibrated. Calbiration results show that the dispersion coefficients of impurity particle sizes are reduced from 0.11 to 0.05. The experiments indicate that this method can get a particle size calibration curve with a high precision and can help the light inspection machine to measure the particle sizes of impurities in the liquid accurately.
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