光纤布拉格光栅在焊接监测中的应用

李玉龙; 胡勇涛

doi:10.3788/OPE.20132111.2803

您当前的位置：

首页 >

文章列表页 >

光纤布拉格光栅在焊接监测中的应用

微纳技术与精密机械 | 更新时间：2020-08-12

- 光纤布拉格光栅在焊接监测中的应用
- The application status of the optical fiber Bragg grating in the field of welding monitoring
- 光学精密工程 2013年21卷第11期页码：2803-2812
- 作者机构：
  
  南昌大学机电工程学院江西省机器人与焊接自动化重点实验室,江西南昌,330031
- 作者简介：
- 基金信息：
  
  低频振动体系中环境能量捕获的关键问题研究();江西省青年科学家计划()
- DOI：10.3788/OPE.20132111.2803
  中图分类号： TG40;TN253
- 收稿日期：2013-04-17，
  
  修回日期：2013-06-20，
  
  网络出版日期：2013-11-22，
  
  纸质出版日期：2013-11-15
- 稿件说明：
移动端阅览
李玉龙, 胡勇涛. 光纤布拉格光栅在焊接监测中的应用[J]. 光学精密工程, 2013,21(11): 2803-2812

LI Yu-Long, HU Yong-Chao. The application status of the optical fiber Bragg grating in the field of welding monitoring[J]. Editorial Office of Optics and Precision Engineering, 2013,21(11): 2803-2812
李玉龙, 胡勇涛. 光纤布拉格光栅在焊接监测中的应用[J]. 光学精密工程, 2013,21(11): 2803-2812 DOI： 10.3788/OPE.20132111.2803.

LI Yu-Long, HU Yong-Chao. The application status of the optical fiber Bragg grating in the field of welding monitoring[J]. Editorial Office of Optics and Precision Engineering, 2013,21(11): 2803-2812 DOI： 10.3788/OPE.20132111.2803.

摘要

光纤布拉格光栅（Optical Fiber Bragg Grating，FBG）用于焊接过程监测需要对其进行金属化保护和增敏封装，对其金属化增敏封装现状进行了总结，对比指出了熔融涂镀法、真空蒸镀法、溅射法、化学镀、电镀金属化方法的优缺点。概括了FBG应用于焊接过程监测时传感信号和灵敏度的标定方法，总结了耦合信号的分离方案。对FBG在焊接过程监测领域的研究现状进行了总结和展望，介绍了搅拌摩擦焊、MIG焊、TIG堆焊焊接过程的实时监测实例；分析了各种实例中传感器的安装布局、保护增敏、选择参照仪器等技术环节中的问题。对FBG应用于超声波焊、钎焊等焊接过程（接头和热影响区温度和应力应变演化）的实时监测进行了可行性分析和展望；指出FBG应用于焊接过程监测时存在焊缝内部监测困难、表面粘贴的FBG散热差容易引起监测失准、温度和应变交叉敏感等问题。

Abstract

Optical Fiber Bragg Grating(FBG) should be metallized prior to using in the field of welding monitoring

thus a nice proctection can be acquired and the temperature sensitivity will be enhanced. Several topics concerning the mornitoring of the welding process using FBG were analyzed. Firstly

the status of the protection and sensitivity enhancement of FBG was briefly summarized

the merits and shortcomings of each method were pointed out based on the comparision of the melt coating

vacuum evaporation

sputtering

chemical plating and electroplating. Secondly

two important issues for the application of FBG in the welding mornitoring were analyzed

i.e. (i) calibration of the sensing singal and sensitivity of the FBG and (ii) distinguishing the coupled sensing data. After that

the illustrations of the real-time monitoring of welding using FBG concerning temperature and strain were introduced

i.e. the FBG-mornitoring of FSW

MIG and TIG welding. The associated issues

(i) the sensors installation and layout

(ii) protection and (iii) reference sensors selection

were systematically analyzed. In addition

the feasibility and prospect of the application of the FBG in the monitoring of the ultrasonic welding and brazing were analyzed. At the same time

the issues and difficulties in the real-time mornitoring of welding process were pointed out

i.e. (i) difficulties for monitoring the inside of welding joint; (ii) the data errors induced by the poor conduction between the gule pasted FBG and the weld surface

(iii) temperature and strain cross sensitivity.

关键词

Keywords

references

WANG H L,WU H CH, FENG D Q, et al.. Research on the FBG sensor used for high temperature-pressure wells [J]. Journal of Optoelectronics Laser, 2011, 22(1): 16-19. [2]王宏亮, 宋娟, 冯德全, 等. 应用于特殊环境的光纤光栅温度压力传感器[J].光学精密工程, 2011,19(3): 545-551.WANG H L, SONG J, FENG D Q, et al.. High temperature-pressure FBG sensor applied to special environments [J]. Opt. Precision Eng., 2011, 19(3): 545-551. (in Chinese)[3]LI D S, LI H N, REN L, et al.. Experiments on an offshore platform model by FBG sensors[C]. Smart Structures and Materials 2004 Conference, San Diego, 2004: 100-106.[4]LARISSA S, JOHN B, THOMAS G, et al.. Delamination detection and characterisation of bridging tractions using long FBG optical sensors[J]. composites part A-Applied science and manufacturing, 2007, 38(10): 2087-2096.[5]CHAMORRO E D A , DACRUZ A R, ROCCO G M T M, et al.. Hybrid FBG-LPG sensor for surrounding refractive index and temperature simultaneous discrimination [J]. Optics and Laser Technology, 2012, 44(4): 981-986. [6]ZHANG C, WANG L X, LIN B, et al.. Study on FBG vibration sensor used for perimeter security[J]. Semiconductor Optoelectronics, 2012, 33(4): 566-569. [7]李玉龙, 姜智超, 冯艳, 等. 低碳钢薄板TIG 焊热影响区温度光纤光栅测量[J]. 光通讯技术, 2012(1):53-55.LI Y L, JIANG ZH CH, FENG Y, et al.. Temperature measurement of heat affected zone using fiber Bragg grating during the TIG welding process of low-carbon steel sheet [J]. Optical Communication Technology, 2012(1): 3-55. (in Chinese)[8]GU X J, LI CH, FENG A H, et al.. Application of Flat-clad optical fiber bragg grating sensor in characterization of asymmetric fatigue deformation of extruded magnesium alloy [J]. Sensors Journal, 2011,11(11): 3042-3046.[9]MOREIRA P M G P, FRAZO O, TAVARES S M O, et al.. Temperature filed acquisition during gas metal arc welding using FBG sensors [J]. Measurement Science and Technology, 2007, 18(3): 877-883.[10]郑卜祥, 宋永伦, 张东生, 等. 光纤光栅传感器在焊接应力在线监测中的应用[J]. 焊接, 2008(7): 37-42.ZHENG B X, SONG Y L, ZHANG D SH, et al.. Applications of fiber Bragg grating sensor in on line monitoring of welding stresses[J]. Welding & Joining, 2008(7): 37-42. (in Chinese)[11]RICHTER T V, SILVA S O, PEIXOTO D F C, et al.. Fiber Bragg grating sensors for monitoring the metal inert gas and friction stir welding processes[J]. Measurement Science And Technology, 2010, 21(8): 1-8.[12]RICHTER T V, TARVARES S M O, PEIXOTO D F C, et al.. Calibration of fiber bragg grating(FBG)sensors and their use for welding monitoring [C]. 7th Euromech Solid Mechanics Conference, Lisbon, 2009: 1-14.[13]LI C, FENG A H, GU X J, et al.. Localized cyclic strain measurements of friction stir welded aluminum alloy using a flat-clad optical fiber sensor array [J]. IEEE Sensors Journal, 2010, 10(4): 888-892.[14]SUREZ J C, REMARTNEZ B, MENNDEZ J M, et al.. Optical fiber sensors for monitoring of welding residual stresses [J]. Journal of Materials Processing Technology, 2003, 143-144: 316-320.[15]STEFAN S, TUOMO K, JAAKKO R, et al.. A simple method for metal re-coating of optical fiber bragg gratings [J]. Surface & Coatings Technology, 2006, 201(6): 3061-3065.[16]SANDLIN S, KOSONEN T, HOKKANNEN A, et al.. Use of brazing technique for manufacturing of high temperature fiber optical temperature and displacement transducer[J]. Materials Science and Technology, 2007, 23(10): 1249-1255.[17]KARALEKAS D, SCHIZAS C. Monitoring of solidification induced strains in two resins used in photofabrication [J]. Materials & Design, 2009, 30(9): 3705-3712.[18]MOU CH B, SAFFARI P, LI D ZH, et al.. Smart structure sensors based on embedded fiber Bragg grating arrays in aluminium alloy matrix by ultrasonic consolidation [J]. Measurement Science & Technology, 2009, 20(3): 034013.[19]李玉龙, 冯艳, 张华, 等. 光纤光栅传感器金属化保护及钎焊嵌入42CrMo钢[J]. 焊接学报, 2008, 29 (3): 69-72.LI Y L, FENG Y, ZHANG H, et al.. Fiber bragg grating sensor metallization and embedding into 42CrMo steel by soldering [J]. Transactions of the China Welding Institution, 2008, 29 (3): 69-72. (in Chinese)[20]LI Y L, FENG Y, PENG X L, et al.. Simultaneous measurement of the temperature and force using a steel cantilever soldered with a partially nickel coated in-fiber Bragg grating[J]. Optics Communications, 2012, 285(21-22): 4275-4279.[21]LI Y L, LIU W, FENG Y, et al.. Ultrasonic embedding of nickel-coated fiber Bragg grating in aluminum and associated sensing characteristics[J]. Optical Fiber Technology, 2012, 18(1): 7-13.[22]李玉龙, 李伟, 王非凡, 等. 光纤传感器超声波焊接嵌入1100铝箔[J]. 焊接学报, 2011, 32(3):9-12.LI Y L, LI W, WANG F F, et al.. Embedding fiber sensor in 1100 aluminium foil using ultrasonic welding method[J]. Transactions of the China Welding Institution, 2011, 32(3): 9-12. (in Chinese)[23]郭明金, 姜德生, 袁宏才. 两种封装的光纤光栅温度传感器的低温特性[J]. 光学精密工程, 2007, 15(3): 326-330.GUO M J, JIANG D SH, YUAN H C. Low temperature properties of fiber Bragg grating temperature sensors with two package methods [J]. Opt. Precision Eng., 2007, 15(3): 326-330. (in Chinese)[24]SEKAR R, SHIVANANJU B N, LAKSHMI K P, et al.. Dual functional performance of fiber Bragg gratings coated with metals using flash evaporation technique [J]. Optical Fiber Technology, 2012, 18(4): 183-185.[25]WEHNER G K, HAJICERK D J. Cone formation on metal targets during sputtering [J]. Journal of Applied Physics, 1971, 42(3): 1145-1149.[26]FOX G R, MULLER C A P, SETTER N, et al.. Wavelength tunable fiber Bragg grating devices based on sputter deposited resistive and piezoelectric coatings[J]. Journal of Vacuum Science & Technology A-Vacuum Surfaces And Films, 1997, 15(5): 1791.[27]SHEN R SH, TENG R, LI X P, et al.. Electroless nickel plating and electroplating on FBG temperature sensor [J]. Chemical Research in Chinese Universities, 2008, 24(5): 635-639. [28]饶春芳, 张华, 冯艳, 等. 镍金属保护光纤布拉格光栅的热处理及高温传感[J]. 光学精密工程, 2011, 19(9): 635-639.RAO CH F, ZHANG H, FENG Y, et al.. Heat treatment on fiber Bragg grating with Ni coating for elevated temperature sensor [J]. Opt. Precision Eng., 2011, 19(9): 635-639. (in Chinese)[29]FIILAS R W. Electroless Metallization of Optical Fiber for Hermetic Packaging:USA, 5380559[P]. 1995. [30]SHIUE S T, YANG C H, CHU R S, et al.. Effect of the coating thickness and roughness on the mechanical strength and thermally induced stress voids in nickel-coated optical fibers prepared by electroless plating method[J]. Thin Solid Films, 2005, 485(1-2): 169-175.[31]TANG A Q, FANG L, XUE S J, et al.. Ni-P coating metallization on fiber bragg grating without fiber coarsening and its temperature sensing property [C]. International Conference on Optical Instruments and Technology, Beijing, 2011: 819907.[32]JIANG B Q, XIAO L, HU SH F, et al.. Optimization and kinetics of electroless Ni-P-B plating of quartz optical fiber [J]. Optical Materials, 2009, 31(10): 1532-1539.[33]杨春, 骆飞，王玲, 等. 一种光纤表面化学镀膜方法的研究[J]. 仪器仪表学报, 1999, 20(4): 408-410.YANG CH, LUO F, WANG L, et al.. An electroless plating approach for depositing a reflective layer on the surface of optical fibers [J]. Chinese Journal of Scientific Instrument, 1999, 20(4): 408-410. (in Chinese)[34]彭刚, 张华, 李玉龙, 等. 光纤Bragg光栅传感器化学镀铜研究[J]. 材料导报, 2008, 22(9): 77-79.PENG G, ZHANG H, LI Y L, et al.. Research on electroless cu-plating on fiber bragg grating sensor [J]. Materials Review, 2008, 22(9): 77-79. (in Chinese)[35]冯艳, 张华, 李玉龙, 等. 金属化保护的光纤布拉格光栅温度传感模型[J]. 光学学报, 2009, 29(2): 336-341.FENG Y, ZHANG H, LI Y L, et al.. The temperature sensing model of metallized fiber Bragg grating [J]. Acta Optica Sinica, 2009, 29(2): 336-341. (in Chinese)[36]饶春芳, 张华, 冯艳, 等. 化学镀Ni-P光纤布拉格光栅的均匀轴向拉力响应[J]. 光学精密工程, 2012, 20(6): 1194-1200.RAO CH F, ZHANG H, FENG Y, et al.. Uniform axial tension effect of electroless plating Ni-P coated fiber Bragg grating[J]. Opt. Precision Eng., 2012, 20(6): 1194-1200. (in Chinese)[37]PENG Y T, TANG Y, SIRKIS J S, et al.. Characterization of hydrogen sensors based on palladium electroplated fiber Bragg gratings [C]. Smart Structures and Materials 1999: Sensory Phenomena and Measurement Instrumentation for Smart Structures and Materials, Newport Beach, 1999: 42-53.[38]PERRY M, NIEWCZAS P, JOHNSTON M, et al.. Nickel plating of FBG strain sensors for nuclear applications [C]. 21st International Conference on Optical Fiber Sensors, Ottawa, 2011: 7753.[39]LUPI C, FELLI F, BROTZU A, et al.. Improving FBG sensor sensitivity at cryogenic temperature by metal coating [J]. Sensors Journal, 2008, 8(7): 1299-1303.[40]LI Y L, ZHANG H, FENG Y, et al.. Metal coating of fiber Bragg grating and the temperature sensing character after metallization[J]. Optical Fiber Technology, 2009, 15 (4): 391-397.[41]SHIMADA Y, NISHIMURA A. Development of optical fiber bragg grating sensors for structural health monitoring [J]. Journal of Laser Micro/Nano engineering, 2013, 8(1): 110-114.[42]WANG CH Y, WANG H L, CHEN M H, et al.. Structural health monitoring activities of applying optical fiber sensors in taiwan [J]. Optical Society of America, 2006. [43]MURAYAMA H, KAGEYAMA K, OHARA K, et al.. Distributed strain measurement of welded tubular joint with long gauge FBG [C]. 19th International Conference on Optical Fiber Sensors, Perth, Australia, 2008: 452.[44]李智忠, 杨华勇, 刘阳, 等. 光纤光栅交叉敏感解决方案研究[J]. 光通讯技术, 2004(6): 20-22. LI ZH ZH, YANG H Y, LIU Y, et al.. Research on solutions of cross-sensitivity of fiber grating sensing [J]. Optical Communication Technology, 2004(6): 20-22. (in Chinese) [45]陈丽娟, 贺明玲, 王坤. 光纤光栅传感器交叉敏感问题解决方案[J]. 数字通讯, 2012 (6): 15-17.CHENG L J, HE M L, WANG K. Solutions of optical fiber grating sensor cross sensitivity[J]. Digital Communications, 2012 (6): 15-17. (in Chinese)[46]禹大宽, 乔学光, 贾振安, 等．贴片封装的光纤Bragg光栅温度传感器[J]. 仪表技术与传感器, 2006(9): 4-5.YU D K, QIAO X G, JIA ZH A, et al.. Bonded fiber bragg grating temperature sensor [J]. Instrument Technique and Sensor, 2006(9): 4-5. (in Chinese)[47]冯德全, 乔学光, 王宏亮, 等. 大范围光纤Bragg光栅压力传感器增敏实验研究[J]. 光子学报, 2007, 36(7): 1273-1276.FENG D Q, QIAO X G, WANG H L, et al.. Experimental study of large range enhanced pressure sensitivity concerning fiber bragg grating pressure sensor [J]. Acta Phothnica Sinica, 2007, 36(7): 1273-1276. (in Chinese) [48]PATRCIA P P, VOET E, BERSEE H E N, et al.. Process monitoring with FBG sensors during vacuum infusion of thick composite laminates [C].16TH International Conference On Composite Materials, Fellow of Doshisha University, Kyoto, 2007: 1-9.[49]SCHIZAS C, KARALEKAS D. FBG-based monitoring of solidification strain development in a microstereolithography photocurable resin [J]. Journal of Materials Processing Technology, 2009, 209(5): 2349-2355.[50]YANG Y, JANAKI R G D, STUKER B E, et al.. Bond formation and fiber embedment during ultrasonic consolidation [J]. Journal of Materials Processing Technology, 2009,209(10): 4915-4924.

浏览量

106

下载量

CSCD

文章被引用时，请邮件提醒。

提交

工具集

关联资源

高精度大型框架构件的设计和制造