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浙江大学 现代制造工程研究所 浙江省先进制造技术重点实验室,浙江 杭州,310027
收稿日期:2013-10-31,
修回日期:2014-01-05,
纸质出版日期:2014-08-25
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薛光怀, 贺永, 傅建中等. 压电式喷头的微滴喷射行为及其影响因素[J]. 光学精密工程, 2014,22(8): 2166-2172
XUE Guang-huai, HE Yong, FU Jian-zhong etc. Droplet jetting of piezoelectric printhead and corresponding effect factors[J]. Editorial Office of Optics and Precision Engineering, 2014,22(8): 2166-2172
薛光怀, 贺永, 傅建中等. 压电式喷头的微滴喷射行为及其影响因素[J]. 光学精密工程, 2014,22(8): 2166-2172 DOI: 10.3788/OPE.20142208.2166.
XUE Guang-huai, HE Yong, FU Jian-zhong etc. Droplet jetting of piezoelectric printhead and corresponding effect factors[J]. Editorial Office of Optics and Precision Engineering, 2014,22(8): 2166-2172 DOI: 10.3788/OPE.20142208.2166.
设计并加工了一种压电式微滴喷头,并在微滴喷射平台上进行了微滴喷射实验,用CCD相机拍摄到了液滴形成的整个过程。通过激光位移测量平台测量了压电片的振荡曲线,并将位移曲线输入流体模拟求解器,用两相的方法模拟出了微滴形成的过程。模拟显示液滴的形成时间,大小,形状和速度与实验结果拟合得很好。通过对比液滴的形成过程与压电片的振荡曲线,发现主液滴在压电信号为高电平时,已经脱落了微滴喷嘴,基于此提出了通过改变高电平时间和增加压电片的自由振荡衰减阻值提高微滴喷射最高频率的方案。通过微滴喷射行为模拟,解释了微滴喷射实验中出现两条液滴的原因,并通过改变喷腔结构和改变液体黏度,找到了减少额外液滴出现的途径。
A piezoelectric printhead was designed and fabricated for Drop-On-Demand(DOD)printing. The formation of a droplet was captured by a CCD camera in the jetting experiment on a droplet jetting platform. The deformation curve of a piezoelectric plate was measured by a laser displacement sensor and it then was inputted into a flow simulation solver to simulate the process of droplet jetting with the methodology of free surface volume of fluid. The results show that the formation time
size and the volume and speed of the droplet simulated are in agreement with that of experiments. In the contrast between the formation process of droplet and the displacement curve of piezoelectric plate
it is found that the main droplet has dripped off the nozzle before the end of a high voltage
which can be used to improve the maximum frequency of droplet jetting by reducing the high voltage time and increasing the damping vibration resistance value of piezoelectric plate. The simulation of droplet jetting can also explain the formation mechanism of additional droplets in the experiment
and can successfully reduce the additional droplet by changing the structure of printhead and th e viscosity of forming materials.
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NOROTTE C, F D M, NIKLASON L E. Scaffold-free vascular tissue engineering using bioprinting [J]. Biomaterials, 2009, 30(30): 5910-5917.
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HOSSAIN S M Z, LUCKHAM R E,SMITH A M,et al.. Development of a bioactive paper sensor for detection of neurotoxins using piezoelectric inkjet printing of Sol gel-derived bioinks [J]. Analytical Chemistry, 2009,81(13):5474-5483.
PATEL S A,BARNES A, LOFTUS N,et al.. Imaging mass spectrometry using chemical inkjet printing reveals differential protein expression in human oral squamous cell carcinoma[J]. Analyst, 2009, 134(2): 301-307.
魏大忠, 张人佶, 吴任东,等. 压电微滴喷射装置的设计[J]. 清华大学学报: 自然科学版, 2004, 44(8): 1107-1110. WEI D ZH, ZHANG R J, WU R D, et al.. Design of piezoelectric micro-droplet injector[J]. Journal of Tsinghua University: Science and Technology,2004, 44(8):1107-1110. (in Chinese)
KIM C S,PARK S J,SIM W, et al.. Modeling and characterization of an industrial inkjet head for micro-patterning on printed circuit boards [J]. Computers & Fluids,2009,(38):602-612.
WIJSHOFF H. Structure-and Fluid-dynamics in Piezo Inkjet Printheads[M]. University of Twente, 2008.
朱猛,黄战华,王小军,等. 显微动态散斑法测量压电陶瓷位移特征曲线[J]. 光学精密工程,2011,19(4):844-849. ZHU M, HUANG ZH H, WANG X J, et al.. Measurement of piezoelectric displacement characteristic curves using dynamic speckle correlation[J]. Opt. Precision Eng., 2011,19(4): 844-849.(in Chinese)
刘泊,郭建英,孙永全. 压电陶瓷微位移驱动器建模与控制[J]. 光学精密工程,2013,21(6):1503-1509. LIU B, GUO J Y, SUN Y Q. Modeling and control for PZT micro-displacement actuator[J]. Opt. Precision Eng., 2013,21(6): 1503-1509.(in Chinese)
FAN K C, CHEN J Y, WANG C H, et al.. Development of a drop-on-demand dro-plet generator for one-drop-fill technology[J]. Sensors and Actuators A: Physical, 2008, 147(2): 649-655.
HERRAN C L,WANG W,HUANG Y, et al.. Parametric study of acoustic excitation-based glycerol-water microsphere fabrication in single nozzle jetting [J]. Journal of Manufacturing Science and Engineering, 2010, 132: 051001-1.
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