激光冲击软模大面积微弯曲成形方法

王霄; 张迪; 顾春兴; 沈宗宝; 刘会霞

doi:10.3788/OPE.20142209.2292

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激光冲击软模大面积微弯曲成形方法

现代应用光学 | 更新时间：2020-08-13

- 激光冲击软模大面积微弯曲成形方法
- Large area micro bending method by soft punch under laser shock wave based on multi-groove mold
- 光学精密工程 2014年22卷第9期页码：2292-2298
- 作者机构：
  
  江苏大学机械工程学院,江苏镇江,212013
- 作者简介：
- 基金信息：
  
  国家自然科学基金资助项目（No.51175235）();江苏省自然科学基金资助项目（No.BK2012712）();江苏高校自然科学基金资助项目（No.13KJB460
- DOI：10.3788/OPE.20142209.2292
  中图分类号： TG665
- 收稿日期：2013-11-20，
  
  修回日期：2014-01-04，
  
  纸质出版日期：2014-09-25
- 稿件说明：
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王霄, 张迪, 顾春兴等. 激光冲击软模大面积微弯曲成形方法[J]. 光学精密工程, 2014,22(9): 2292-2298

WANG Xiao, ZHANG Di, GU Chun-xing etc. Large area micro bending method by soft punch under laser shock wave based on multi-groove mold[J]. Editorial Office of Optics and Precision Engineering, 2014,22(9): 2292-2298
王霄, 张迪, 顾春兴等. 激光冲击软模大面积微弯曲成形方法[J]. 光学精密工程, 2014,22(9): 2292-2298 DOI： 10.3788/OPE.20142209.2292.

WANG Xiao, ZHANG Di, GU Chun-xing etc. Large area micro bending method by soft punch under laser shock wave based on multi-groove mold[J]. Editorial Office of Optics and Precision Engineering, 2014,22(9): 2292-2298 DOI： 10.3788/OPE.20142209.2292.

摘要

为了实现金属箔板大面积微弯曲成形，本文结合激光冲击微弯曲成形技术与软模成形技术的优点，提出了激光冲击软模大面积微弯曲成形方法。该方法是在脉冲激光冲击波压力下，将软模作为柔性冲头作用于金属箔板来实现工件成形的。实验中使用了Innolas Gmbit公司生产的Spitlight 2000 THG脉冲激光器，将250

m厚的聚氨酯橡胶薄膜作为软模，采用德国LPKF-ProtoMat-C60型雕刻机在印刷电路板上加工出深度为120

m的U型多槽模具，实现了在厚度为30

m的铜箔板上一次性对3个U型凹槽冲击成形。用KEYENCE VHX-1000C超景深三维显微系统进行工件观测，结果显示工件上的微成形槽具有良好的轮廓质量。以ANSYS/LS-DYNA为平台，使用有限元建模（FEM）方法对微弯曲过程进行了数值模拟。实验和模拟结果均表明，加载软模的工件与模具的U型凹槽特征在形状上更加接近，成形工件更加均匀，而且具有较好的表面质量，其最大平均成形深度可达110

m，大于激光直接冲击成形的最大深度（88

m），说明使用软模提高了充型能力。

Abstract

To implement the large area micro bending forming of metal foils

this paper presents a large area micro bending method by laser shock wave based on advantages of laser shock bending forming and soft punch forming. With this method

the metal sheets would be deformed under the soft punch. In the experiments

a pulse Nd-YAG laser (Innolas Gmbit Spitlight 2000 THG) with Gaussian distribution beam was employed

and the polyurethane rubber with a thickness of 250

m were used as the soft punch. The U-shaped grooves with a depth of 120

m were machined on a printed circuit board with an engraving machine made in Germany(LPKF-ProtoMat-C60). After one impact

three U-shaped grooves were replicated from the mold on cooper foils with a thickness of 30

m. Observed by the digital measurement system (KEYENCE VHX-1000C)

the deformed micro grooves in the work piece own good contour shape. Besides

the numerical simulation was used to understand the micro-bending process by the ANSYS/LS-DYNA software. The experiment and simulation results show that the work pieces with soft punch have more uniform multi-groove contour shapes and good surface quality. The depth of the deformed micro grooves in the work piece reaches as deep as 110

higher than that from the laser direct shock shape(88

m). Therefore

it implies that this kind of process improves the work piece forming ability and quality.

关键词

Keywords

references

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