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南京航空航天大学 机电学院, 江苏省精密与微细制造技术重点实验室,江苏 南京,210016
修回日期:2015-06-10,
纸质出版日期:2015-12-25
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朱楠楠, 朱永伟, 李军等. 铌酸锂晶体的研磨亚表面损伤深度[J]. 光学精密工程, 2015,23(12): 3387-3394
Zhu Nan-nan, Zhu Yong-wei, Li Jun etc. Subsurface damage depth of lithium niobate crystal in lapping[J]. Editorial Office of Optics and Precision Engineering, 2015,23(12): 3387-3394
朱楠楠, 朱永伟, 李军等. 铌酸锂晶体的研磨亚表面损伤深度[J]. 光学精密工程, 2015,23(12): 3387-3394 DOI: 10.3788/OPE.20152312.3387.
Zhu Nan-nan, Zhu Yong-wei, Li Jun etc. Subsurface damage depth of lithium niobate crystal in lapping[J]. Editorial Office of Optics and Precision Engineering, 2015,23(12): 3387-3394 DOI: 10.3788/OPE.20152312.3387.
针对光学材料研磨过程引入的亚表面损伤层(SSD)深度对工件的抛光工序效率和表面质量的影响
探索了光学材料在研磨过程中的亚表面损伤规律。采用角度抛光的方法测量了软脆材料铌酸锂(LN)晶体的损伤层深度
分析了研磨方式、磨粒粒径和研磨压力对工件亚表面损伤层的影响规律。结果表明:研磨方式对损伤缺陷的影响最为显著
相同研磨条件下游离磨料研磨后的损伤层深度约为固结磨料研磨的3~4倍
游离磨料研磨后工件亚表面存在多处圆弧形裂纹
固结磨料研磨后主要显现细小裂纹和“人”字型裂纹;当磨粒粒径从W28下降到W14后
游离研磨的亚表面损伤层深度下降至原来的45%
而固结研磨的损伤层深度下降至30%;另外
研磨压力的降低有利于减小工件的亚表面损伤。该研究对LN晶体研磨方式及研磨工艺的选择具有指导意义。
In consideration of the effect of the Subsurface Damage Depth (SSD)of optical material introduced by lapping on the efficiency of polishing process and surface quality of workpieces
this paper explores laws of the subsurface damages (SSDs) of optical materials in lapping process. An angle polishing method was employed to measure the SSD of a soft-brittle material Lithium Niobate (LN) crystal. The influences of lapping type
grit size and lapping parameter on the SSD were investigated experimentally. The results show that lapping method is the most significant factor on the SSD. The SSD of loose abrasive lapping is about 3-4 times that of fixed abrasive lapping in the same condition. Circular cracks are filled in the subsurface of loose abrasive lapping workpiece
while herringbone cracks are mainly distributed over the subsurface of fixed abrasive lapping workpiece. The effects of grit size are also quit remarkable.With the grit size decreasing from W28 to W14
the damage depths of loose abrasive lapping and fixed abrasive lapping are decreased to 45% and 30%
respectively. Moreover
reducing applied load is beneficial to subsurface defects. This study affords a guidance for lapping method selection and lapping process optimization of LN crystals.
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王占奎, 朱永伟, 朱琳,等. 三乙醇胺在镁铝尖晶石固结磨料研磨中的作用[J]. 光学 精密工程, 2015, 23(4):1034-1043. WANG ZH K, ZHU Y W, ZHU L, et al.. Effect of triethanolamine in lapping spinel using fixed abrasive pad[J]. Opt. Precision Eng., 2015, 23(4):1034-1043. (in Chinese)
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李军, 夏磊, 王晓明,等. 三乙醇胺浓度对固结磨料研磨垫自锐性能的影响[J]. 光学 精密工程, 2014, 22(12):3287-3293. LI J, XIA L, WANG X M, et al.. Effect of triethanolamine concentration on performance of fixed abrasive self-sharpening pad [J]. Opt. Precision Eng., 2014, 22(12):3287-3293. (in Chinese)
朱永伟, 王成, 徐俊,等. 固结磨料研磨垫孔隙结构对其加工性能的影响[J]. 光学 精密工程, 2014, 22(4):911-917. ZHU Y W, WANG C, XU J, et al.. Influence of pore distribution of fixed abrasive pad on its machining performance [J]. Opt. Precision Eng., 2014, 22(4):911-917. (in Chinese)
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王卓, 吴宇列, 戴一帆,等. 光学材料研磨亚表面损伤的快速检测及其影响规律 [J]. 光学 精密工程, 2008, 16(1):16-21. WANG Z, WU Y L, DAI Y F, et al.. Rapid detection of subsurface damage of optical materials in lapping process and its influence regularity [J]. Opt. Precision Eng., 2008,16(1):16-21. (in Chinese)
李圣怡, 王卓, 吴宇列,等. 基于研磨加工参数的亚表面损伤预测理论和试验研究[J]. 机械工程学报, 2009, 45(2):192-198. LI SH Y, WANG ZH, WU Y L, et al.. Prediction theory and experiment of subsurface damage based on lapping processing parameters [J]. Journal of Mechanical Engineering, 2009,45(2):192-198. (in Chinese)
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吴东江, 曹先锁, 王强国,等. KDP晶体加工表面的亚表面损伤检测与分析 [J]. 光学 精密工程, 2007, 15(11):1721-1726. WU D J, CAO X S, WANG Q G, et al.. Damage detection and analysis of machined KDP crystal subsurface [J]. Opt. Precision Eng., 2007, 15(11):1721-1726. (in Chinese)
戴子华, 朱永伟, 王建彬,等. K9玻璃亚表面损伤的分步腐蚀法测量 [J]. 光学 精密工程, 2013, 21(2):287-293. DAI Z H, ZHU Y W, WANG J B, et al.. Measurement of sub-surface damage of K9 Mass by step-by-step etching method [J]. Opt. Precision Eng., 2013, 21(2):287-293. (in Chinese)
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