用于曲面光栅刻蚀的工作台轨迹拟合及测试误差分析

沈晨; 谭鑫; 朱继伟; 张伟

doi:10.3788/OPE.20182603.0588

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用于曲面光栅刻蚀的工作台轨迹拟合及测试误差分析

微纳技术与精密机械 | 更新时间：2020-07-05

- 用于曲面光栅刻蚀的工作台轨迹拟合及测试误差分析
- Trajectory-fitting and testing error analysis of stage for curved grating etching
- 光学精密工程 2018年26卷第3期页码：588-596
- 作者机构：
  
  1.中国科学院长春光学精密机械与物理研究所, 吉林长春 130033
  2.中国科学院大学, 北京 100049
- 作者简介：
  
  [ "沈晨(1992-), 男, 安徽池州人, 博士研究生, 2012年于中国科学技术大学获得学士学位, 主要从事衍射光学元件精密加工的研究。E-mail:secele92@mail.ustc.edu.cn" ]
  谭鑫(1981-), 男, 吉林长春人, 博士, 研究员, 博士生导师, 2003年、2008年于中国科学技术大学分别获得学士、博士学位, 主要从事光栅设计制作技术及光学器件微细加工技术的研究。E-mail:xintan_grating@163.com SHEN Chen,E-mail:secele92@mail.ustc.edu.cn
- 基金信息：
  
  中国科学院重大科研装备研制项目(YZ201005);国家重大科研装备开发专项(2011YQ120023)
- DOI：10.3788/OPE.20182603.0588
  中图分类号： O436.1;TP202.2
- 收稿日期：2017-09-13，
  
  录用日期：2017-11-24，
  
  纸质出版日期：2018-03-25
- 稿件说明：
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沈晨, 谭鑫, 朱继伟, 等. 用于曲面光栅刻蚀的工作台轨迹拟合及测试误差分析[J]. 光学精密工程, 2018,26(3):588-596.

Chen SHEN, Xin TAN, Ji-wei ZHU, et al. Trajectory-fitting and testing error analysis of stage for curved grating etching[J]. Optics and precision engineering, 2018, 26(3): 588-596.
沈晨, 谭鑫, 朱继伟, 等. 用于曲面光栅刻蚀的工作台轨迹拟合及测试误差分析[J]. 光学精密工程, 2018,26(3):588-596. DOI： 10.3788/OPE.20182603.0588.

Chen SHEN, Xin TAN, Ji-wei ZHU, et al. Trajectory-fitting and testing error analysis of stage for curved grating etching[J]. Optics and precision engineering, 2018, 26(3): 588-596. DOI： 10.3788/OPE.20182603.0588.

摘要

制作高闪耀角一致性的曲面闪耀光栅需要工作台能够进行曲线拟合运动，因此针对曲面闪耀光栅离子束刻蚀机三维工作台的控制算法开展研究。首先，介绍了曲面闪耀光栅离子束刻蚀机三维工作台的原理方案。接着，根据曲面刻蚀机的实际使用要求，给出了工作台运动轨迹的理论计算方法。然后，提出了一种适用于工作台的圆弧拟合算法，实现了工作台所需的曲线拟合运动。最后，在多组工作参数下开展了三维工作台运动轨迹的测量实验，并将理想轨迹与实测轨迹进行了对比。实验结果表明：工作台进行15个周期的直线拟合运动的累积定位误差小于0.218 mm，角度误差小于0.02°；进行40个周期的曲线拟合运动的累积定位误差小于0.2 mm，转角误差在-0.2°~0.1°。此方法实现了三维运动工作台扫描刻蚀与摆动刻蚀的功能，工作台的稳定性、精度、抗干扰能力满足设备使用要求。

Abstract

To manufacture curved surface gratings with highly consistent blazing angles

the curve-fitting motion of the three-dimensional (3D) stage is essential. Therefore

an investigation of the 3D stage was performed based on a control algorithm for the curved blazed grating etching system. First

a concept of the 3D stage of the curved blazed grating etching system was introduced. Subsequently

according to the actual requirement of the etching machine

the theoretical calculating method for the track of the stage was provided. Then

the arc-fitting algorithm of the stage was proposed and the curve-fitting motion of the stage was performed. Finally

the actual motion tracks of the 3D stage were measured and compared with ideal tracks. Experimental results demonstrate that the cumulative positioning error of the linear fitting motion of the stage after 15 cycles is less than 0.218 mm

and the slope angle error is less than 0.02°; the cumulative positioning error of the curve fitting motion of the stage after 40 cycles is less than 0.2 mm and the rotating angle error is in the range of -0.2°-0.1°. This method has realized the function of scanning etching and oscillating etching of the 3D stage. The stability

accuracy

and interference rejection of the stage satisfy the processing requirements.

关键词

Keywords

references

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