声辐射力驱动角形金属粉末微输送特性

王洪成; 张婷; 吴立群; 陈让让; 张俐楠

doi:10.3788/OPE.20182606.1398

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声辐射力驱动角形金属粉末微输送特性

微纳技术与精密机械 | 更新时间：2020-07-05

- 声辐射力驱动角形金属粉末微输送特性
- Micro-feeding characteristics of chromium powder with irregular micron-size particles actuated by acoustic radiation force
- 光学精密工程 2018年26卷第6期页码：1398-1406
- 作者机构：
  
  杭州电子科技大学机械工程学院, 浙江杭州 310018
- 作者简介：
  
  [ "王洪成(1985-), 男, 江苏淮安人, 讲师, 2013年于南京理工大学获得博士学位, 2013年~2015年于南京航空航天大学机械工程博士后流动站工作, 主要从事精密仪器及机械、微纳制造、微流体系统设计及控制等方面的研究。E-mail:wanghc@hdu.edu.cn" ]
  [ "吴立群(1965-), 男, 浙江义乌人, 教授, 1990年于中国科技大学获得硕士学位, 2002年于浙江大学获得博士学位, 长期从事超声微加工理论与测试应用等方面的工作。E-mail:wuliqun@hdu.edu.cn" ]
- 基金信息：
  
  浙江省自然科学基金资助项目(LQ17E050012);浙江省自然科学基金资助项目(LZ15E050004);国家自然科学基金资助项目(51775154);江苏省三维打印装备与制造重点实验室开放基金项目(BM2013006);浙江省公益性技术应用研究计划资助项目(2016C31045)
- DOI：10.3788/OPE.20182606.1398
  中图分类号： TG156.99;TP271.3
- 收稿日期：2017-10-17，
  
  录用日期：2017-12-8，
  
  纸质出版日期：2018-06-25
- 稿件说明：
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王洪成, 张婷, 吴立群, 等. 声辐射力驱动角形金属粉末微输送特性[J]. 光学精密工程, 2018,26(6):1398-1406.

Hong-cheng WANG, Ting ZHANG, Li-qun WU, et al. Micro-feeding characteristics of chromium powder with irregular micron-size particles actuated by acoustic radiation force[J]. Optics and precision engineering, 2018, 26(6): 1398-1406.
王洪成, 张婷, 吴立群, 等. 声辐射力驱动角形金属粉末微输送特性[J]. 光学精密工程, 2018,26(6):1398-1406. DOI： 10.3788/OPE.20182606.1398.

Hong-cheng WANG, Ting ZHANG, Li-qun WU, et al. Micro-feeding characteristics of chromium powder with irregular micron-size particles actuated by acoustic radiation force[J]. Optics and precision engineering, 2018, 26(6): 1398-1406. DOI： 10.3788/OPE.20182606.1398.

摘要

为解决载气式、超声振动和惯性力等现有微输送方法在较宽输送速率范围内难以克服的角形金属粉体堵塞难题，本文研究以超声驻波场声辐射力为驱动力，通过悬浮分散微喷嘴内密集态粉末颗粒，实现金属粉末的稳定微输送。以激光熔覆技术中常用且易堵塞的100目、200目和300目角形铬粉和200目角形钛合金粉为对象，进行脉冲式和连续式两种模式的微输送精度和稳定性实验研究。实验显示，300目角形铬粉单脉冲输送质量可控范围为0.4~16 mg且连续输送速率可控范围为6.0~65 mg/s；脉冲微输送质量的变异系数随微喷嘴内径的增大而大幅降低（小于2%）、连续输送速率的变异系数均低于6%。实验结果表明，声辐射力驱动微米级角形金属粉末具有较大的输送速率可控范围、输送精度、稳定性和多种角形金属粉末的普适性，可从根本上解决角形粉末喷嘴微输送的堵塞问题。本文研究结果也可为其它尺度金属粉末和非金属粉末的微输送提供参考。

Abstract

Stable micro-feeding of micron-size metal powder is one of the core issues in advanced metal parts manufacturing technology

including laser cladding deposition and 3D micro-printing. This study solves the difficult problem associated with the aggregation of irregular shape metal powder

which is unavoidable in existing methods when the feeding mass has a broad range. Such methods are based on the use of a gas-powder feeding system

ultrasonic vibration

pulse inertia force and etc. This study uses acoustic radiation force in an ultrasonic standing wave field as the driving force

so that the aggregating powder is suspended in a nozzle to realize a stable pulse dose in a continuous feed mode. The commonly used irregular shape chromium and titanium alloy powder

which can block the nozzle easily during laser cladding deposition

is adopted as the research object to conduct experiments on micro-feeding accuracy and stability. The particle sizes are 100-mesh

200-mesh

and 300-mesh. The experimental results show that the pulse dose mass for the 300-mesh irregular shape chromium powder is in the range 0.4 to 16 mg and that the continuous feed rate is in the range 6.0 to 65 mg/s. The coefficient of variation for the pulse dose process decreases with an increase in the outlet diameter of the micro-nozzle

and the minimum value of the coefficient of variation is below 2%. All the coefficients of variation for the continuous feeding rate are below 6%. As a result

the proposed method for micro-feeding micron-size irregular shape metal powder

actuated by acoustic radiation force

has high accuracy

high stability

and good universality for different particles. Thus

this method can solve the problem of powder aggregation. The results proposed in this paper can also serve as reference for the micro-feeding of other kinds of powders based on different materials and with different shapes.

关键词

Keywords

references

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