航空复合材料的组合凸轮式Z-pin预植入机的设计与实现

陈原; 于福杰; 胡铭铎; 宁淑荣

doi:10.3788/OPE.20192702.0379

您当前的位置：

首页 >

文章列表页 >

航空复合材料的组合凸轮式Z-pin预植入机的设计与实现

微纳技术与精密机械 | 更新时间：2020-08-13

- 航空复合材料的组合凸轮式Z-pin预植入机的设计与实现
- Design and implementation of combination cam-type Z-pin pre-insertion device for aeronautical materials
- 光学精密工程 2019年27卷第2期页码：379-392
- 作者机构：
  
  山东大学(威海) 机电与信息工程学院，山东威海 264209
- 作者简介：
  
  [ "陈原(1976-)，男，湖北黄冈人，博士，教授，2012年于哈尔滨工业大学获得博士学位，主要从事机器人机构学与控制的研究。E-mail:cyzghysy@sdu.edu.cn" ]
  宁淑荣(1967-)，女，东北秦皇岛人，副教授，硕士生导师，2007年于燕山大学获得博士学位，主要从事自动化设备和机电系统控制等方面的研究。E-mail: ningshurong@163.com NING Shu-rong, E-mail: ningshurong@163.com
- 基金信息：
  
  国家自然科学基金资助项目(51375264);山东省重大创新工程基金资助项目(2017CXGC0923);山东省重点研发计划资助项目(2017GGX30112);山东省重点研发计划资助项目(2018GGX103025)
- DOI：10.3788/OPE.20192702.0379
  中图分类号： TH112.2
- 收稿日期：2018-06-04，
  
  录用日期：2018-8-4，
  
  纸质出版日期：2019-02-15
- 稿件说明：
移动端阅览
陈原, 于福杰, 胡铭铎, 等. 航空复合材料的组合凸轮式Z-pin预植入机的设计与实现[J]. 光学精密工程, 2019,27(2):379-392.

Yuan CHEN, Fu-jie YU, Ming-duo HU, et al. Design and implementation of combination cam-type Z-pin pre-insertion device for aeronautical materials[J]. Optics and precision engineering, 2019, 27(2): 379-392.
陈原, 于福杰, 胡铭铎, 等. 航空复合材料的组合凸轮式Z-pin预植入机的设计与实现[J]. 光学精密工程, 2019,27(2):379-392. DOI： 10.3788/OPE.20192702.0379.

Yuan CHEN, Fu-jie YU, Ming-duo HU, et al. Design and implementation of combination cam-type Z-pin pre-insertion device for aeronautical materials[J]. Optics and precision engineering, 2019, 27(2): 379-392. DOI： 10.3788/OPE.20192702.0379.

摘要

为解决当前Z-pin植入设备植入效率低、Z-pin易折断或打滑等问题，并推动Z-pin增强技术高效地应用于民用和国防事业，开发了基于组合凸轮的高效高精度Z-pin预植入机。首先，根据航空矩形类复合材料层合构件的预植入工艺技术要求，分析了预植入机的功能需求。其次，提出了先“剪切”后“植入”组合凸轮式预植入机的机构运动方案。采用解析法设计了预植入机的凸轮机构，计算了凸轮机构的理论轮廓曲线。然后，构建了含有间隙凸轮机构的弹性动力学模型，优化了组合凸轮的转速，进行了组合凸轮的虚拟样机运动仿真。最后，设计制造了实验样机，通过植入实验验证了组合凸轮设计的正确性和合理性，并根据实验中出现的问题优化了植入运动方案。实验结果表明，该方案使Z-pin植入效率得到大幅提高，以植入间距3 mm×3 mm为例，其效率能够达到5 080 mm

/min，植入成功率控制在99%以上，植入间距、植入深度和纤维长度等参数的精度均控制在±0.01 mm以内。预植入机操作方便，人机界面友好，长时间工作平稳，无Z-pin折断等问题出现，能满足当前对Z-pin植入设备植入效率、植入精度的要求。

Abstract

In this study

a new high-efficiency and high-precision Z-pin pre-insertion based on a combination cam was developed to solve the problems

such as low efficiency

easy breaking

and slipping of Z-pin insertion. One of the aims is also to promote the application of the Z-pin composite technology in both military and civil fields. First

the functional requirements of the pre-insertion machine were analyzed according to the pre-insertion technology requirements of laminated composite members of the rectangle-type aviation. Second

the mechanism motion scheme of the "shear after implant" combined cam-type program was proposed for the pre-insertion machine. The cam mechanism of the pre-insertion machine was designed using the analytical method

and the theoretical profile curve of the cam mechanism was deduced. Third

the elastic dynamics model

including the clearance cam mechanism

was constructed. Next

the rotational speed of the combined cam was optimized

and its virtual prototype motion simulation was performed. Subsequently

the experimental prototype was designed and manufactured

and the correctness and rationality of the combined cam design were verified by conducting the implant experiment. The implant motion scheme was optimized according to the problems found in the experiment. The experimental results showed that the scheme could greatly improve the efficiency of the Z-pin implantation. Its efficiency reached 5 080 mm

/min

the implantation success rate was controlled above 99%

and the implant parameters such as the implant spacing

implantation depth

and fiber length were controlled within ±0.01 mm. Hence

the pre-implanting machine is easy to operate

human-machine interface-friendly

stable in long-term operation

and there are no problems such as Z-pin breaking

which can meet the current requirements of implant efficiency and implantation accuracy of Z-pin implanted devices.

关键词

Keywords

references

冯波, 王晓洁, 惠雪梅.复合材料Z-pin增强技术研究现状[J].玻璃钢/复合材料, 2012(2): 82-85.

FENG B, WANG X J, HUI X M. Research status of Z-pinning composite technology[J]. Fiber Reinforced Plastics/Composites , 2012(2): 82-85. (in Chinese)

ANON L K. Z-pins strengthen the Super Hornet, save weight and cost[J]. The Integrator , 2001, 3: 1-2.

SHONAIKE G, ADVANI S. Advanced Polymeric Composites [M]. FL: CRC Press, 2003.

孙涛. Z-pin增强层合结构制备工艺与力学性能研究[D].南京: 南京航空航天大学, 2009.

SUN T. Research on Preparation Process and Mechanical Properties of the Laminates Reinforced with Z-pin [D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2009. (in Chinese)

CASARI P, CARTIE D, DAVIES P. Characterization and modeling of novel K-Cor sandwich structures[J]. Sandwich Structures 7: Advancing with Sandwich Structures and Materials , 2005, 3: 865-874.

王鹏.复合材料Z-pin增强技术及力学性能研究[D].南京: 南京航空航天大学, 2010. http://d.wanfangdata.com.cn/Thesis/D178532

WANG P. Research on Preparation Process and Mechanical Properties of the Laminates Reinforced with Z-pin [D].Nanjing: Nanjing University of Aeronautics and Astronautics, 2010. (in Chinese)

刘林, 肖军, 李勇, 等. Z-pin自动植入数控系统研制及性能研究[J].航空制造技术, 2012, 408(12): 72-76.

LIU L, XIAO J, LI Y, et al.. Study on open control system for automation process of Z-pin implanting[J]. Aeronautical Manufacturing Technology , 2012, 408(12): 72-76. (in Chinese)

马丹. Z-pin增强双马来酰亚胺层合板制备及力学性能研究[D].南京: 南京航空航天大学, 2011. http://d.wanfangdata.com.cn/Thesis/D178515

MA D. Research on Preparation Process and Mechanical Properties of Z-pinned BMI Composite Laminates [D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2011. (in Chinese)

丁丽苹.圆柱、圆锥类复合材料构件Z-pin自动植入系统研究[D].南京: 南京航空航天大学, 2012. http://d.wanfangdata.com.cn/Thesis/D281561

DING L P. Research on Z-pin Automatic Insert System for Cylindrical and Conical Shape Parts [D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2012. (in Chinese)

DING L P, QI J W, YAN B, et al.. The study on a numerical controlled multi-pins inserting system for z-pinned composite laminates preparation[C]. 19th Annual International Conference On Composites or Nano Engineering, Shanghai , 2011.

刘昌祺, 牧野洋, 曹西京.凸轮机构设计[M].北京:机械工业出版社, 2005.

LIU CH Q, MU Y Y, CAO X J. Cam Mechanism Design [M]. Beijing: Machinery Industry Press, 2005. (in Chinese)

石永刚, 吴央芳.凸轮机构设计与应用创新[M].北京:机械工业出版社, 2007.

SHI Y G, WU Y F. Cam Mechanism Design and Application Innovation [M]. Beijing: Machinery Industry Press, 2007.(in Chinese)

刘康. PC钢棒凸轮摆杆剪切机构动态性能分析与研究[D].秦皇岛: 燕山大学, 2014. http://cdmd.cnki.com.cn/Article/CDMD-10216-1014041013.htm

LIU K. Dynamic Performance Analysis and Research for Cam Pendulum Shear System of PC Steel Bar [D]. Qinhuangdao: Yanshan University, 2014. (in Chinese)

陈建能, 王英, 赵雄, 等.步行式插秧机共轭凸轮推秧装置的反求设计及仿真[J].农业机械学报, 2011, 42(12): 78-82.

CHEN J N, WANG Y, ZHAO X, et al.. Reverse design and simulation of walking-type rice based on conjugate cam transplanter's seedling-pushing device[J]. Society for Agricultural Machinery , 2011, 42(12): 78-82. (in Chinese)

李林, 王栋, 徐婧, 等.飞轮组件微振动对高分辨率光学卫星光轴的影响[J].光学精密工程, 2016, 24(10): 2515-2522.

LI L, WAND D, XU J, et al.. Influence of micro-vibration of flywheel components on optical axis of high resolution optical satellite[J]. Opt. Precision Eng. , 2016, 24(10): 2515-2522. (in Chinese)

杨可桢, 程光蕴, 李仲生.机械设计基础[M].北京:高等教育出版社, 2006.

YANG K ZH, CHENG G Y, LI ZH SH. Mechanical Design Basis [M]. Beijing: Higher Education Press, 2006. (in Chinese)

于靖军, 郝广波, 陈贵敏, 等.柔性机构及其应用研究进展[J].机械工程学报, 2015, 51(13): 53-68.

YU J J, HAO G B, CHEN G M, et al.. State-of-art of compliant mechanisms and their applications[J]. Journal of Mechanical Engineering , 2015, 51(13): 53-68. (in Chinese)

余涛.多运动副间隙对机构动力学特性的影响[D].郑州: 郑州大学, 2017. http://cdmd.cnki.com.cn/Article/CDMD-10459-1017146864.htm

YU T. Effects of Multiple Joint Clearances on Dynamic Characteristics of Mechanisms [D]. Zhengzhou: Zhengzhou University, 2017. (in Chinese)

许付松.考虑间隙与构件柔性耦合的机构运动精度可靠性分析[D].哈尔滨: 哈尔滨工业大学, 2016. http://cdmd.cnki.com.cn/Article/CDMD-10213-1016913766.htm

XU F S. Analysis of the Kinematic Accuracy Reliability of Mechanism with Joint Clearances and Flexibility Coupling [D]. Harbin: Harbin Institute of Technology, 2016. (in Chinese)

林仁邦.共轭凸轮运动副接触刚度分析及动态特性研究[D].上海: 东华大学, 2009. http://d.wanfangdata.com.cn/Thesis/Y1863888

LIN R B. Study on the Contact Stiffness of Mechanical Pais and Dynamic Characteristics of Conjugate Cam [D]. Shanghai: Donghua University, 2009. (in Chinese)

苟志波.纸巾机凸轮连杆机构动态仿真研究[D].成都: 西南交通大学, 2012. http://cdmd.cnki.com.cn/Article/CDMD-10613-1012391588.htm

GOU ZH B. Researeh on the Dynamic of The Cam Linkage System of the Tissue Machine [D]. Chengdu: Southwest Jiaotong University, 2012. (in Chinese)

万晓文, 王文格, 席亮.高速共轭凸轮机构的动态特性分析[J].机械设计, 2014, 31(2): 27-31.

WAN X W, WANG W G, XI L. Dynamic characteristics analysis of high-speed conjugate cam mechanism[J]. Journal of Machine Design , 2014, 31(2): 27-31. (in Chinese)

魏展, 金国光, 袁汝旺, 等.高速共轭凸轮打纬机构柔性动力学分析[J].机械工程学报, 2017, 53(3): 81-88.

WEI ZH, JIN G G, YUAN R W, et al.. Flexible dynamic analysis of high-speed conjugate cam beating-up mechanism[J]. Journal of Mechanical Engineering , 2017, 53(3): 81-88. (in Chinese)

浏览量

下载量

CSCD

文章被引用时，请邮件提醒。

提交

工具集

关联资源

航空复合材料的组合凸轮式Z-pin预植入机设计与实现