反复印压作用下光学玻璃的微裂纹交互作用

黄铖; 张海军

doi:10.3788/OPE.20192703.0594

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反复印压作用下光学玻璃的微裂纹交互作用

微纳技术与精密机械 | 更新时间：2020-08-13

- 反复印压作用下光学玻璃的微裂纹交互作用
- Interactive effects of micro-cracks in optical glass under multi-indentation tests
- 光学精密工程 2019年27卷第3期页码：594-601
- 作者机构：
  
  1.哈尔滨工业大学机电工程学院，黑龙江哈尔滨 150001
  2.中国工程物理研究院激光聚变研究中心，四川绵阳 621900
- 作者简介：
  
  黄铖(1993-)，男，湖南常德人，博士研究生，2015年、2017年于哈尔滨工业大学分别获得学士和硕士学位，主要从事难加工材料精密磨削加工方面的研究。E-mail: hithuangcheng@163.comHUANG Cheng, E-mail: hithuangcheng@163.com
- 基金信息：
  
  国家自然科学基金委员会与中国工程物理研究院联合基金资助项目(U1630104)
- DOI：10.3788/OPE.20192703.0594
  中图分类号： TG663; TH161.1
- 收稿日期：2018-11-07，
  
  录用日期：2018-11-21，
  
  纸质出版日期：2019-03-15
- 稿件说明：
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黄铖, 张海军. 反复印压作用下光学玻璃的微裂纹交互作用[J]. 光学精密工程, 2019,27(3):594-601.

Cheng HUANG, Hai-jun ZHANG. Interactive effects of micro-cracks in optical glass under multi-indentation tests[J]. Optics and precision engineering, 2019, 27(3): 594-601.
黄铖, 张海军. 反复印压作用下光学玻璃的微裂纹交互作用[J]. 光学精密工程, 2019,27(3):594-601. DOI： 10.3788/OPE.20192703.0594.

Cheng HUANG, Hai-jun ZHANG. Interactive effects of micro-cracks in optical glass under multi-indentation tests[J]. Optics and precision engineering, 2019, 27(3): 594-601. DOI： 10.3788/OPE.20192703.0594.

摘要

对超声振动辅助磨削加工中BK7光学玻璃材料表面及亚表面的微裂纹扩展过程中的交互作用进行研究，使用维氏金刚石压头进行了BK7光学玻璃二次印压实验来模拟超声振动作用影响下单颗磨粒对光学玻璃的反复印压作用，同时采用界面黏结法获得了不同印压载荷及印压距离下产生的压痕及微裂纹的形态特征及分布情况。实验结果表明：在相同载荷加载情况下，第二次印压产生的亚表面中位裂纹扩展最大深度受到侧向裂纹影响减小了30 μm，同时侧向裂纹闭合后在光学玻璃材料表面及内部产生破碎。基于压痕断裂力学理论，分析了准静态载荷作用下光学玻璃内部应力场的分布及应力场驱动下微裂纹的扩展机制，对超声振动效应影响下微裂纹扩展的交互作用进行研究。结果表明：磨削过程中使用轴向超声振动辅助，能够有效地降低光学玻璃材料亚表面裂纹的深度，改善亚表面及表面加工质量，同时促进了工件材料的去除。

Abstract

To investigate the interactive effects of micro-cracks on the surfaces and subsurfaces of BK7 optical glass materials during ultrasonic vibration assisted grinding

a group of twice-indentation experiments using Vickers diamond indenters were conducted on BK7 optical glass to simulate the multi-indention effect of single abrasive grit on optical glass under ultrasonic vibration. In addition

the bonded interface technique was performed on the specimens to determine the morphologies of the indentations and micro-cracks on the surface and subsurface of the optical glass. The experimental results show that the maximum depth of subsurface cracks produced by the second indentation is affected by the previous lateral cracks and is reduced by 30 μm under the same loading conditions. Furthermore

the optical glass materials will be broken after lateral crack are closed on the surface or inside of the optical glass. Based on indentation fracture mechanics

a model of elastic/plastic stress fields in the BK7 optical glass under indention loading was established to analyze the mechanism of micro-cracks propagation and the shield effect. The analysis of the interaction of micro-cracks as influenced by ultrasonic vibration reveals that the depth of subsurface cracks decreases and the material removal efficiency is improved with ultrasonic vibration assistance.

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references

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赵培轶. BK7光学玻璃超声振动磨削脆塑性转变及加工质量研究[D].哈尔滨: 哈尔滨工业大学, 2017.

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