浏览全部资源
扫码关注微信
大连理工大学 机械工程学院,辽宁 大连 116024
[ "娄志峰(1978-),男,黑龙江肇东人,博士,硕士生导师,1999年、2008年于大连理工大学分别获得学士、博士学位,现为大连理工大学副教授,主要从事机械装备精密测量与微小组件自动装配技术等研究工作。E-mail:louzf@dlut.edu.cn" ]
[ "郝秀朋(1990-),男,河北邯郸人,研究生,2016年于河北农业大学获得学士学位,现为大连理工大学机械工程学院研究生,主要从事精密测量方面的研究。E-mail: xphao0909@163.com" ]
收稿日期:2019-03-11,
录用日期:2019-5-4,
纸质出版日期:2019-09-15
移动端阅览
娄志峰, 郝秀朋, 刘力, 等. 圆光栅配合自准直仪测量主轴径向运动误差[J]. 光学 精密工程, 2019,27(9):2053-2061.
Zhi-feng LOU, Xiu-peng HAO, Li LIU, et al. Spindle radial motion error measurement using a circular grating and a autocollimator[J]. Optics and precision engineering, 2019, 27(9): 2053-2061.
娄志峰, 郝秀朋, 刘力, 等. 圆光栅配合自准直仪测量主轴径向运动误差[J]. 光学 精密工程, 2019,27(9):2053-2061. DOI: 10.3788/OPE.20192709.2053.
Zhi-feng LOU, Xiu-peng HAO, Li LIU, et al. Spindle radial motion error measurement using a circular grating and a autocollimator[J]. Optics and precision engineering, 2019, 27(9): 2053-2061. DOI: 10.3788/OPE.20192709.2053.
提出一种在线非接触式测量主轴径向回转误差的方法,为验证其准确性,搭建了主轴回转误差测量装置并进行了比对实验。该方法主要由圆光栅、读数头、环形平面镜以及激光自准直仪组成。首先,将圆光栅及环形平面镜安装在主轴上,并在双顶尖装置中将光栅安装偏心误差和平面镜与主轴不垂直误差进行标定。然后,将主轴安装在转台上,双读数头对径安装,自准直仪安装在平面镜下方。在主轴回转过程中,双读数头圆光栅可以测得主轴径向运动误差,自准直仪可以测得主轴径向运动误差方向上的偏摆角误差。最后,根据主轴上一点的径向运动误差及其在此方向上的偏摆角误差便可以计算出主轴轴向各个点的径向回转误差。设计了比对实验,结果表明在主轴径向回转误差为±12
μ
m时,本方法与传统单向法比对残差在1
μ
m以内。本文提出的主轴径向回转误差测量方法可以应用到精密主轴回转类装置中,实现在线检测主轴径向回转误差的目的。此外,该方法无需采用标准球,不受轴表面粗糙度、圆度等的影响。
The purpose of this paper is to propose an online noncontact method for measuring the radial rotation error of the spindle and verify the accuracy of the method. This method used a circular grating
two reading heads
an annular plane mirror
and a laser autocollimator. First
the circular grating and annular plane mirror were mounted on the spindle
and the installation error was calibrated in the double center device. Then
the spindle was mounted on the turntable
the double reading head was mounted on the diameter
and the autocollimator was mounted under the flat mirror. During the spindle rotation process
the double reading head could measure the radial motion error of the spindle
and the autocollimator could measure the yaw angle error in the direction of the radial motion error of the spindle. Finally
the radial rotation error of each point of the spindle axis could be calculated according to the radial motion error of one point on the spindle and its yaw angle error in this direction. The results show that within ±12
μ
m spindle radial rotation error measurement range. The residual error of the proposed method compared with the conventional method is within 1
μ
m
which verifies the accuracy of the method. The proposed spindle radial rotation error measurement method does not need to use standard balls. It is not affected by the surface roughness
roundness
etc.
of the spindle. The measuring device can be embedded into the precision spindle rotary-type device to realize the real-time detection of the spindle radial rotation error.
毛剑峰, 邹鲲, 周勤之.基于球标法的高精度主轴回转误差测量[J].组合机床与自动化加工技术, 2013(12):108-111.
MAO J F, ZOU K, ZHOU Q ZH. Measurement of rotation error of high-precision spindle based on ball-calibration method[J]. Modular Machine Tool & Automatic Manufacturing Technique, 2013(12):108-111. (in Chinese)
MA P, ZHAO C M, LU X H, et al .. Rotation error measurement technology and experimentation research of high-precision hydrostatic spindle[J]. The International Journal of Advanced Manufacturing Technology, 2014, 73(9/10/11/12): 1313-1320.
张旭栋, 徐增豪, 施文军, 等.机床主轴回转误差测试研究[J].机械制造, 2010, 48(09):68-70.
ZHANG X D, XU Z H, SHI W J, et al .. Research on machine tool spindle rotation error test[J]. Machine Manufacturing , 2010, 48(9):68-70. (in Chinese)
王世良.超精密车床主轴回转误差测试系统的研究[D].哈尔滨: 哈尔滨工业大学, 2016.
WANG SH L. Research on Measurement System of Ultra Precision Lathe Spindle Rotation Error [D]. Harbin: Harbin Institute of Technology, 2016. (in Chinese)
刘敏.超精密主轴回转精度测试研究[D].哈尔滨: 哈尔滨工业大学, 2007.
LIU M. Research on Measurement of Rotating Error of Ultra Precision Spindle [D]. Harbin: Harbin Institute of Technology, 2007. (in Chinese)
MARSH E R, ARNESON D A, MARTIN D L. A comparison of reversal and multiprobe error separation[J]. Precision Engineering, 2010, 34(1): 85-91.
张景和, 冯晓国, 刘伟.用反向法测轴系回转误差[J].光学 精密工程, 2001(2):155-158.
ZHANG J H, FENG X G, LIU W. Measuring the rotation error of the spindle system by the reverse method[J]. Opt. Precision Eng ., 2001(2):155-158. (in Chinese)
姚俊, 王平.主轴回转精度测量方法[J].制造技术与机床, 2011(12):176-180.
YAO J, WANG P. Measurement methods of spindle's rotation accuracy[J]. Manufacturing Technology and Machine Tools , 2011(12):176-180. (in Chinese)
张恩忠.多轴精密数控机床误差测量、综合建模及补偿技术的研究[D].长春: 吉林大学, 2017.
ZHANG EN ZH. Research on Error Measurement, Comprehensive Modeling and Compensation Technology for Multi-Axis Precision CNC Machine Tools [D]. Changchun: Ji Lin University, 2017. (in Chinese)
黄春霞, 曹其新, 付庄, 等.晶圆对心转台亚微米级径跳误差补偿方法[J].机械工程学报, 2008(9):123-127.
HUANG CH X, CAO Q X, FU ZH, et al .. Submicron radial runout error compensation method for the turntable in a wafer prealigner[J]. Chinese Journal of Mechanical Engineering , 2008(9):123-127. (in Chinese)
叶建华, 高诚辉, 江吉彬.五轴机床旋转轴误差的在机测量与模糊径向基神经网络建模[J].光学 精密工程, 2016, 24(4):826-834.
YE J H, GAO CH H, JIANG J B. On-machine measurement and fuzzy RBF neural network modeling for geometric errors of rotary axes of five-axis machine tools[J]. Opt. Precision Eng ., 2016, 24(4):826-834. (in Chinese)
ALESSANDRO V, GIANNI C, ANTONIO S. Axis geometrical errors analysis through a performance test to evaluate kinematic error in a five axis tilting-rotary table machine tool[J]. Precision Engineering, 2015, 39: 224-233.
CAPPA S, REYNAERTS D, AL-BENDER F. A sub-nanometre spindle error motion separation technique[J]. Precision Engineering, 2014, 38(3): 458-471.
雷大江, 岳晓斌, 崔海龙, 等.金刚石刀具刀尖圆弧波纹度的测量及评价[J].光学 精密工程, 2017, 25(10): 2697-2705.
LEI D J, YUE X B, CUI H L, et al .. Measurement and evaluation of tool tip arc waviness of diamond tool[J]. Opt. Precision Eng ., 2017, 25(10): 2697-2705.(in Chinese)
杨赫然, 郭学庆, 孙兴伟.机床主轴径向回转误差的测量与研究[J].重型机械, 2017(6): 37-41.
YANG H R, GUO X Q, SUN X W. The measurement and research of machine tool spindle radial rotation error[J]. Heavy Machinery , 2017(6): 37-41.(in Chinese)
朱永生, 岳鹏飞, 闫柯, 等.精密主轴动态回转误差的实验研究[J].机床与液压, 2015, 43(7): 18-21, 81.
ZHU Y SH, YUE P F, YAN K, et al .. Experimental study on the dynamic error motion of the precise spindle system[J]. Machine Tool & Hydraulics , 2015, 43(7): 18-21, 81.(in Chinese)
娄云鸽, 严隽藩, 陈伟伟.提高测角精度的双读数头转台设计[J].机械制造, 2015, 53(1): 17-19.
LOU Y G, YAN J F, CHEN W W. A design to improve the angle measurement accuracy by the double reading head rotary table[J]. Machinery, 2015, 53(1): 17-19.(in Chinese)
艾晨光, 褚明, 孙汉旭, 等.基准圆光栅偏心检测及测角误差补偿[J].光学 精密工程, 2012, 20(11):2479-2484.
AI CH G, CHU M, SUN H X, et al .. Eccentric testing of benchmark circular grating and compensation of angular error[J]. Opt. Precision Eng ., 2012, 20(11): 2479-2484. (in Chinese)
0
浏览量
172
下载量
6
CSCD
关联资源
相关文章
相关作者
相关机构