齿轮渐开线样板安装偏心对齿廓倾斜偏差的影响

凌四营; 陈义磊; 凌明; 高东辉; 杨洪涛

doi:10.3788/OPE.20192712.2581

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齿轮渐开线样板安装偏心对齿廓倾斜偏差的影响

微纳技术与精密机械 | 更新时间：2020-07-09

- 齿轮渐开线样板安装偏心对齿廓倾斜偏差的影响
- Influence of installation eccentricity on profile slope deviation of gear involute artifacts
- 光学精密工程 2019年27卷第12期页码：2581-2589
- 作者机构：
  
  1.大连理工大学精密特种加工及微系统教育部重点实验室，辽宁大连 116023
  2.大连理工大学微纳米技术及系统辽宁省重点实验室，辽宁大连 116023
  3.安徽理工大学机械工程学院，安徽淮南 232001
- 作者简介：
  
  [ "凌四营 (1978-)，男，山东日照人，副教授，硕士生导师，2002年于山东交通学院获得学士学位，2007年于山东理工大学获得硕士学位，2013年于大连理工大学获得博士学位，主要从事精密机械设计、超精密磨齿工艺与测试技术等方面的研究。E-mail：luckling168@163.com" ]
  [ "陈义磊(1992-)，男，河南安阳人，硕士研究生，2017年于西北农林科技大学获得学士学位，主要从事齿轮渐开线样板加工测试和精密机械设计制造等方面的研究。E-mail：ealychen@163.com" ]
- 基金信息：
  
  创新研究群体科学基金资助项目(51321004);国家自然科学基金资助项目(U1508211);国家重点研发计划资助项目(2018YFB2001400)
- DOI：10.3788/OPE.20192712.2581
  中图分类号： TG86
- 收稿日期：2019-06-12，
  
  录用日期：2019-8-10，
  
  纸质出版日期：2019-12-25
- 稿件说明：
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凌四营, 陈义磊, 凌明, 等. 齿轮渐开线样板安装偏心对齿廓倾斜偏差的影响[J]. 光学精密工程, 2019,27(12):2581-2589.

Si-ying LING, Yi-lei CHEN, Ming LING, et al. Influence of installation eccentricity on profile slope deviation of gear involute artifacts[J]. Optics and precision engineering, 2019, 27(12): 2581-2589.
凌四营, 陈义磊, 凌明, 等. 齿轮渐开线样板安装偏心对齿廓倾斜偏差的影响[J]. 光学精密工程, 2019,27(12):2581-2589. DOI： 10.3788/OPE.20192712.2581.

Si-ying LING, Yi-lei CHEN, Ming LING, et al. Influence of installation eccentricity on profile slope deviation of gear involute artifacts[J]. Optics and precision engineering, 2019, 27(12): 2581-2589. DOI： 10.3788/OPE.20192712.2581.

摘要

为提高齿轮渐开线样板的制造精度，本文研究了齿轮渐开线样板安装偏心对其齿廓倾斜偏差的影响。基于双滚轮-导轨式渐开线展成原理，建立了齿轮渐开线样板安装偏心对其齿廓倾斜偏差影响的数学模型，并依据该模型分离出齿廓形状偏差和齿廓倾斜偏差；基于该数学模型，推导出补偿特定齿轮渐开线样板齿廓倾斜偏差所对应的安装偏心；最后，搭建了齿轮渐开线样板实验装置进行验证。实验结果表明：通过对安装偏心的补偿，可将齿轮渐开线样板齿廓倾斜偏差由-3.53 μm减小到-0.06 μm，达到了1级齿轮渐开线样板对齿廓倾斜偏差的要求。研究齿轮渐开线样板安装偏心对其齿廓倾斜偏差的影响规律可以用于补偿齿轮渐开线样板的齿廓倾斜偏差，并为开发高精度齿轮渐开线样板提供技术支持。

Abstract

In order to improve the manufacturing accuracy of gear involute artifacts

this study investigates the influence rule of installation eccentricity for gear involute artifacts on their profile slope deviation. Firstly

based on the involute generation principle of the double roller-guide

a mathematical model of the influence of installation eccentricity on the profile slope deviation of a gear involute artifact is developed

and the tooth profile form deviation are separated from the tooth profile slope deviations. Based on the mathematical model

the installation eccentricity corresponding to compensation of the profile slope deviation of gear involute artifact is deduced

and it is verified via test experiments. The experimental results demonstrate that the profile slope deviation of a gear involute artifact can be reduced from -3.53 μm to -0.06 μm

and the requirements for a class-1 gear involute artifact are satisfied. These conclusions on the influence rule of installation eccentricity on the profile slope deviation of gear involute artifacts can be used to compensate their tooth profile slope deviation and provide technical support for the development of high-grade gear involute artifacts.

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references

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